This is a contributed project from Hugh Dean in Melbourne, Australia.  Hugh has designed this amplifier for high quality and ease of construction.

Kits
Complete kits for this amplifier are available from the Printed Electronics web site.  Details and all pricing are available from Printed Electronics - as these may change over time I shall not reproduce them here.

Please Note
According to the latest information on the Printed Electronics web site, the amp has been "downgraded" to 55W, which is still more than enough power for all but the most inefficient loudspeakers.  The maximum recommended supply voltage is +/-35V, and it is recommended that this is not exceeded (the amp was previously stated to use a +/-42V supply voltage).  The drawings below have been duly amended to reflect this change.

The circuit diagram for the amp is shown in Figure 1.  As can be seen, it is not a complicated amplifier, and all components (excluding power supply) fit onto a single board.

Please Note - The schematic shown is conceptual only, at the request of the designer.  This has been done to protect the design from possible piracy, due to the extremely good performance from what is (or appears to be) a simple circuit.

Normally all ESP projects have complete schematics, but this is not my intellectual property and I will always protect the interests of my contributors.

* The pot (P1) is used to set quiescent current.  This will normally be adjusted to 100mA.  No bias servo is used - instead, the diodes D2 and D3 (1N4148 types) are mounted so that they are in contact with the main heatsink.  These must have their leads insulated and be secured using Superglue to ensure good thermal contact.

All diodes are 1N4148 or 1N914.  Q3 should have a small TO-220 heatsink to prevent overheating.

Apply power (preferably with 22 ohm safety resistors installed in series with the +ve and -ve supply lines) with the pot P1 at minimum resistance - do NOT connect a speaker at this time.  Check for heating of any components, and ensure that the voltage at the output is less than 1 Volt.

To adjust the bias current, reinstall the fuses, do not connect a speaker and apply power.  Wait for a few minutes for the amp to stabilise, then measure the voltage across one of the 0.47 ohm output emitter resistors.  Carefully adjust P1 - when you read a voltage of 47mV, this equates to 100mA.  Verify that the output voltage is within about 100mV.  After a few minutes (checking for heat in the meantime), check the quiescent current again, and adjust as needed.

WARNING:Mains wiring must be performed by a qualified electrician - Do not attempt the power supply unless suitably qualified.  Faulty mains wiring may result in death or serious injury.

The amp can be operated as a stereo pair form a single supply as shown in Figure 2.  Depending on your needs, this will often be quite adequate.  Note the capacitor and resistor (R1 and C1) across the mains switch.  The capacitor must be rated for at least the full AC supply voltage (i.e. 120V or 240V AC), and all wiring (including the 100 ohm resistor) should be well insulated to prevent accidental contact to the chassis or a finger.  Please read the disclaimer for further suitable warnings about mains wiring.

A better solution is to use a "dual-mono" supply.  This shares one transformer, but uses two bridge rectifiers and two sets of filter capacitors.  This arrangement minimises any interaction between the amps, and is shown in Figure 3.  This supply is virtually identical to the one I presented as Project 04 except for the voltage.  Two other differences will be seen if the two are compared - My original supply has an inbuilt "earth-loop breaker" circuit, and this one has an RC "snubber" circuit across the mains switch.  Either of these can be applied on either power supply as required.

For both supplies, I suggest a 300VA transformer and 35A bridge rectifiers for best regulation. For 115V countries, the fuse (F1) should be 6A, and in all cases a slow blow fuse is required because of the inrush current of the transformer.

Like the supply in Project 04, the supply voltage can be expected to be higher than that quoted at no load, and less at full load.  This is entirely normal, and is due to the regulation of the transformer.  For more information on this topic, see Project 4.  In some cases, it will not be possible to obtain the rated power if the transformer is not adequately rated.

Copyright Notice. This article, including but not limited to all text and diagrams, is the intellectual property of Hugh Dean and Rod Elliott, and is Copyright  2000. Reproduction or re-publication by any means whatsoever, whether electronic, mechanical or electro- mechanical, is strictly prohibited under International Copyright laws. The authors (Hugh Dean and Rod Elliott) grants the reader the right to use this information for personal use only, and further allows that one (1) copy may be made for reference while constructing the project. Commercial use is prohibited without express written authorisation from Hugh Dean and Rod Elliott.

Copyright  2000 Hugh Dean / Rod Elliott  -  23 Jun 2000  Updated 2 Jun - added R16 and D4 to prevent failure at power on./  20 Dec 2000 - Amended to lower supply voltage