Jhon wrote:
> 
> I would like to know if there is anybody has had any experience in
> designing ESD/EMI compliant hardware/software, and whether you would be
> willing to share some of your experiences with meeting the
> 801-2 requirements for electromagnetic compatibility
> 
> Thanks in advaced

The first rule is to ground everything that is a metal surface 
accessible to the ESD gun solidly to chassis ground (metal to metal).  
Masking may be necessary for painted covers.  In some instances 
you may need to use toothed star washers. 

Second is to ground cables and shields to cables at the point 
of entry to your product.  In other words, as soon as you can. 

You may experience two phenomena (little understood) that mean 
two entirely different things: 

  1. Your product fails at a minimum level, say 4KV and 
     continues to fail at any higher value.  This is 
     USUALLY a grounding issue. 

  2. Your product fails within a band of voltage, say 
     4KV to 6KV, but operates below AND above these limits. 
     This is a more complicated reaction of your system 
     to the different spectral content of of the pulse 
     within the band 4KV-6KV then outside it.  
     This is usually a system frequency response issue 
     that can be very difficult to pinpoint and usually 
     results in alot of grounding effort that proves 
     useless.  For instance, there could be a slot 
     antenna formed between the cover and the case 
     that 'activates' in the KV range as a tremendous 
     transmitter when current circulates around it 
     on its way to ground.  

Anyway, keep a close eye on the results of where the spark 
is being applied to the product and system ground.  The current 
will circulate through your product to that ground point 
and unfortunately through anything in between if there isn't 
a good ground. 

*******************************************************
Doug McKean
doug_mckean@paragon-networks.com
-------------------------------------------------------
The comments and opinions stated herein are mine alone,
and do not reflect those of my employer.
-------------------------------------------------------
*******************************************************


Date: Thu, 07 Nov 1996 14:26:41 -0500

Original Subject: Re: ESD ZAPPPPPP ZAPPPPPPPP


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