************************************************************************ * Notes on the Troubleshooting and Repair of * * Computer and Video Monitors * * * * **** Version 2.91 **** * * * * Copyright © 1994-2001 * * Samuel M. Goldwasser * * For contact info, please see the * Sci.Electronics.Repair FAQ Email Links Page. * * * --- All Rights Reserved --- * * * * Reproduction of this document in whole or in part is permitted * * if both of the following conditions are satisfied: * * * * 1. This notice is included in its entirety at the beginning. * * 2. There is no charge except to cover the costs of copying. * * * ************************************************************************ **************** Introduction **************** Monitors, monitors, and more monitors: ------------------------------------- In the early days of small computers, a 110 baud teletype with a personal paper tape reader was the 'preferred' input-output device (meaning that this was a great improvement over punched cards and having to deal with the bozos in the computer room. Small here, also meant something that would comfortably fit into a couple of 6 foot electronics racks!) The earliest personal computers didn't come with a display - you connected them to the family TV. You and your kids shared the single TV and the Flintstones often won out. The Commodore 64 would never have been as successful as it was if an expensive monitor were required rather than an option. However, as computer performance improved, it quickly became clear that a dedicated display was essential. Even for simple text, a TV can only display 40 characters across the screen with any degree of clarity. When the IBM PC was introduced, it came with a nice 80x25 green monochrome text display. It was bright, crisp, and stable. Mono graphics (MGA or MDA) was added at 720x350, CGA at a range of resolutions from 160x200 to 640x200 at 2 to 16 colors, and EGA extended this up to a spectacular resolution of 640x350. This was really fine until the introduction of Windows (well, at least once Windows stayed up long enough for you to care). All of these displays used digital video - TTL signals which coded for a specific discrete number of possible colors and intensities. Both the video adapter and the monitor were limited to 2, 4, 16, or a whopping 64 colors depending on the graphics standard. The video signals were logic bits - 0s and 1s. With the introduction of the VGA standard, personal computer graphics became 'real'. VGA and its successors - PGA, XGA, and all of the SVGA (non) standards use analog video - each of the R, G, and B signals is a continuous voltage which can represent a continuous range of intensities for each color. In principle, an analog monitor is capable of an unlimited number of possible colors and intensities. (In practice, unavoidable noise and limitations of the CRT restricts the actual number to order of 64-256 distinguishable intensities for each channel.) Note that analog video was only new to the PC world. TVs and other video equipment, workstations, and image analysis systems had utilized analog signals for many years prior to the PC's 'discovery' of this approach. In all fairness, both the display adapter and monitor are more expensive so it is not surprising that early PCs did not use analog video. Most of the information in this document applies to color computer video monitors and TV studio monitors as well as the display portions of television sets. Black and white, gray scale, and monochrome monitors use a subset of the circuitry (and generally at lower power levels) in color monitors so much of it applies to these as well. For most descriptions of symptoms, testing, diagnosis, and repair, an auto-scan PC SVGA monitor is assumed. For a fixed frequency workstation monitor, studio video monitor, or closed circuit TV monitor, only a subset of the possible faults and procedures will apply. Note: we use the term 'auto-scan' to describe a monitor which accepts a wide (and possibly continuous) range of scan rates. Usually, this refers mostly to the horizontal frequency as the vertical refresh rate is quite flexible on many monitors of all types. Fixed scan or fixed frequency monitors are designed to work with a single scan rate (though a 5% or so variation may actually be accepted). Multi-scan monitors sync at two or more distinct scan rates. While not very common anymore, multi-scan monitors may still be found in some specific applications. Related Information: ------------------- See the manuals on "Troubleshooting and Repair of Small Switchmode Power Supplies" and "Troubleshooting and Repair of Television Sets" for additional useful pointers. Since a monitor must perform a subset of the functions of a TV, many of the problems and solutions are similar. For power related problems the info on SMPSs may be useful as well. If you are considering purchasing a monitor or have one that you would like to evaluate, see the companion document: "Performance testing of Computer and Video Monitors". Monitor fundamentals: -------------------- Note: throughout this document, we use the term 'raster' to refer to the entire extent of the scanned portion of the screen and the terms 'picture', 'image'. or 'display', to refer to the actual presentation content. Monitors designed for PCs, workstations, and studio video have many characteristics in common. Modern computer monitors share many similarities with TVs but the auto-scan and high scan rate deflection circuitry and more sophisticated power supplies complicates their servicing. Currently, most computer monitors are still based on the Cathode Ray Tube (CRT) as the display device. However, handheld equipment, laptop computers, and the screens inside video projectors now use flat panel technology, mostly Liquid Crystal Displays - LCDs. These are a lot less bulky than CRTs, use less power, and have better geometry - but suffer from certain flaws. First, the picture quality in terms of gray scale and color is generally inferior to a decent analog monitor. The number of distinct shades of gray or distinct colors is a lot more limited. They are generally not as responsive as CRTs when it comes to real-time video which is becoming increasingly important with multimedia computers. Brightness is generally not as good as a decent CRT display. And last but not least, the cost is still much much higher due both to the increased complexity of flat panel technology and lower production volumes (though this is certainly increasing dramatically). It is really hard to beat the simplicity of the shadow mask CRT. For example, a decent quality active matrix color LCD panel may add $1000 to the cost of a notebook computer compared to $200 for a VGA monitor. More of these panels go into the dumpster than make it to product due to manufacturing imperfections. However, a variety of technologies are currently competing for use in the flat panel displays of the future. Among these are advanced LCD, plasma discharge, and field emission displays. Only time will tell which, if any survives to become **the** picture-on-the-wall or notepad display - at reasonable cost. Projection - large screen - TVs and monitors, on the other hand, may be able to take advantage of a novel development in integrated micromachining - the Texas Instruments Inc. Digital Micromirror Device (DMD). This is basically an integrated circuit with a tiltable micromirror for each pixel fabricated on top of a static memory - RAM - cell. This technology would permit nearly any size projection display to be produced and would therefore be applicable to high resolution computer monitors as well as HDTV. Since it is a reflective device, the light source can be as bright as needed. This technology is just beginning to appear in commercial products, mostly professional video projectors - I don't know of any consumer equipment at the moment but there may indeed be some. Monitor characteristics: ----------------------- The following describe the capabilities which characterize a display: 1. Resolution - the number of resolvable pixels on each line and the number of scanning lines. Bandwidth of the video source, cable, and monitor video amplifiers as well as CRT focus spot size are all critical. However, maximum resolution on a color CRT is limited by the dot/slot/line pitch of the CRT shadow/slot mask or aperture grille. 2. Refresh rate - the number of complete images 'painted' on the screen each second. Non-interlaced or progressive scanning posts the entire frame during each sweep from top to bottom. Interlaced scanning posts 1/2 of the frame called a field - first the even field and then the odd field. This interleaving reduces the apparent flicker for a given display bandwidth when displaying smooth imagery such as for TV. It is usually not acceptable for computer graphics, however, as thin horizontal lines tend to flicker at 1/2 the vertical scan rate. Refresh rate is the predominant factor that affects the flicker of the display though the persistence of the CRT phosphors are also a consideration. Long persistence phosphors decrease flicker at the expense of smearing when the picture changes or moves. Vertical scan rate is equal to the refresh rate for non-interlaced monitors but is the twice the refresh rate for interlaced monitors (1 frame equals 2 fields). Non-interlaced vertical refresh rates of 70-75 Hz are considered desirable for computer displays. Television uses 25 or 30 Hz (frame rate) interlaced scanning in most countries. 3. Horizontal scan rate - the frequency at which the electron beam(s) move across the screen. The horizontal scan rate is often the limiting factor in supporting high refresh rate high resolution displays. It is what may cause failure if scan rate speed limits are exceeded due to the component stress levels in high performance deflection systems. 4. Color or monochrome - a color monitor has a CRT with three electron guns each associated with a primary color - red, green, or blue. Nearly all visible colors can be created from a mix of primaries with suitable spectral characteristics using this additive color system. A monochrome monitor has a CRT with a single electron gun. However, the actual color of the display may be white, amber, green, or whatever single color is desired as determined by the phosphor of the CRT selected. 5. Digital or analog signal - a digital input can only assume a discrete number of states depending on how many bits are provided. A single bit input can only produce two levels - usually black or white (or amber, green, etc.). Four bit EGA can display up to 16 colors (with a color monitor) or 16 shades of gray (with a monochrome monitor). Analog inputs allow for a theoretically unlimited number of possible gray levels or colors. However, the actual storage and digital-to-analog convertors in any display adapter or frame store and/or unavoidable noise and other characteristics of the CRT - and ultimately, limitations in the psychovisual eye-brain system will limit this to a practical maximum of 64-256 discernible levels for a gray scale display or for each color channel. However, very high performance digital video sources may have RAMDACs (D/A convertors with video lookup tables) of up to 10 or more bits of intensity resolution. While it is not possible to perceive this many distinct gray levels or colors (per color channel), this does permit more accurate tone scale ('gamma') correction to be applied (via a lookup table in the RAMDAC) to compensate for the unavoidable non-linearity of the CRT phosphor response curve or to match specific photometric requirements. Types of monitors: ----------------- Monitors can be classified into three general categories: 1. Studio video monitors - Fixed scanning rate for the TV standards in the country in which they are used. High quality, often high cost, utilitarian case (read: ugly), underscan option. Small closed circuit TV monitors fall into the class. Input is usually composite (i.e., NTSC or PAL) although RGB types are available. 2. Fixed frequency RGB - High resolution, fixed scan rate. High quality, high cost, very stable display. Inputs are analog RGB using either separate BNC connectors or a 13W3 (Sun) connector. These often have multiple sync options. The BNC variety permit multiple monitors to be driven off of the same source by daisychaining. Generally used underscanned for computer workstation (e.g., X-windows) applications so that entire frame buffer is visible. There are also fixed frequency monochrome monitors which may be digital or analog input using a BNC, 13W3, or special connector. 3. Multi-scan or auto-scan - Support multiple resolutions and scan rates or multiple ranges of resolutions and scan rates. The quality and cost of these monitors ranges all over the map. While cost is not a strict measure of picture quality and reliability, there is a strong correlation. Input is most often analog RGB but some older monitors of this type (e.g., Mitsubishi AUM1381) support a variety of digital (TTL) modes as well. A full complement of user controls permits adjustment of brightness, contrast, position, size, etc. to taste. Circuitry in the monitor identifies the video scan rate automatically and sets up the appropriate circuitry. With more sophisticated (and expensive) designs, the monitor automatically sets the appropriate parameters for user preferences from memory as well. The DB15 high density VGA connector is most common though BNCs may be used or may be present as an auxiliary (and better quality) input. Why auto-scan?: -------------- Thank IBM. Since the PC has evolved over a period of 15 years, display adapters have changed and improved a number of times. With an open system, vendors with more vision (and willing to take more risks) than IBM were continuously coming up with improved higher resolution display adapters. With workstations and the Apple MacIntosh, the primary vendor can control most aspects of the hardware and software of the computer system. Not so with PCs. New improved hardware adapters were being introduced regularly which were not following any standards for the high resolution modes (but attempted to be backward compatible with the original VGA as well as EGA and CGA (at least in terms of software).) Vast numbers of programs were written that were designed to directly control the CGA, EGA, and VGA hardware. Adapter cards could be designed to emulate these older modes on a fixed frequency high resolution monitor (and these exist to permit high quality fixed scan rate workstation monitors to be used on PCs) However, these would be (and are) much more expensive than basic display adapters that simply switch scan rates based on mode. Thus, auto-scan monitors evolved to accommodate the multiple resolutions that different programs required. Note: we will use the generic term 'auto-scan' to refer to a monitor which automatically senses the input video scan rate and selects the appropriate horizontal and vertical deflection circuitry and power supply voltages to display this video. Multi-scan monitors, while simpler than true auto-scan monitors, will still have much of the same scan rate detection and selection circuitry. Manufacturers use various buzz words to describe their versions of these monitors including 'multisync', 'autosync','panasync', 'omnisync', as well as 'autoscan' and 'multiscan'. Ultimately, the fixed scan rate monitor may reappear for PCs. Consider one simple fact: it is becoming cheaper to design and manufacture complex digital processing hardware than to produce the reliable high quality analog and power electronics needed for an auto-scan monitor. This is being done in the specialty market now. Eventually, the development of accelerated chipsets for graphics mode emulation may be forced by the increasing popularity of flat panel displays - which are basically similar to fixed scan rate monitors in terms of their interfacing requirements. Analog vs. digital monitors: --------------------------- There are two aspects of monitor design that can be described in terms of analog or digital characteristics: 1. The video inputs. Early PC monitors, video display terminal monitors, and mono workstation monitors use digital input signals which are usually TTL but some very high resolution monitors may use ECL instead. 2. The monitor control and user interface. Originally, monitors all used knobs - sometimes quite a number of them - to control all functions like brightness, contrast, position, size, linearity, pincushion, convergence, etc. However, as the costs of digital circuitry came down - and the need to remember settings for multiple scan rates and resolutions arose, digital - microprocessor control - became an attractive alternative in terms of design, manufacturing costs, and user convenience. Now, most better quality monitors use digital controls - buttons and menus - for almost all adjustments except possibly brightness and contrast where knobs are still more convenient. Since monitors with digital signal inputs are almost extinct today except for specialized applications, it is usually safe to assume that 'digital' monitor refers to the user interface and microprocessor control. Interlacing: ----------- Whether a monitor runs interlaced or non-interlaced is almost always strictly a function of the video source timing. The vertical sync pulse is offset an amount equal to 1/2 the line time on alternate fields (vertical scans - two fields make up a frame when interlaced scanning is used). * Generally, a monitor that runs at a given resolution non-interlaced can run interlaced at a resolution with the same number of pixels per line but twice the number of lines vertically at roughly the same horizontal and vertical scan rates and video bandwidth (but half the frame rate). * Alternatively, it may be possible to increase the resolution in both directions while keeping the horizontal scan rate the same thus permitting a monitor to display the next larger size format. However, in this case, the video bandwidth will increase. Here are a couple of examples: * A monitor that will run 640x240 at 60 frames per second non-interlaced will run 640x480 at 30 frames per second interlaced. This would permit a monitor with a horizontal scan rate of 15.7 kHz (NTSC TV compatible) to display VGA resolution images - though they will likely flicker since the 30 Hz is way too low for most graphics. * A resolution of 1024x768 at 50 frames per second interlaced requires roughly the same horizontal scan rate (about 42 kHz) as 800x600 at 66 frames per second non-interlaced. The flicker may be acceptable in this case being at 50 Hz for the worst case of single horizontal lines as the high 100 Hz vertical scan rate will reduce flicker otherwise. Whether the image is usable at the higher resolution of course depends on many other factors (in addition to flicker) including the dot pitch of the CRT and video bandwidth of the video card and monitor video amplifiers, as well as cable quality and termination. Monitor performance: ------------------- The ultimate perceived quality of your display is influenced by many aspects of the total video source/computer-cable-monitor system. Among them are: 1. Resolution of the video source. For a computer display, this is determined by the number of pixels on each visible scan line and the number of visible scan lines on the entire picture. 2. The pitch of the shadow mask or aperture grille of the CRT. The smallest color element on the face of the CRT is determined by the spacing of the groups of R, G, and B colors phosphors. The actual conversion from dot or line pitch to resolution differs slightly among dot or slot mask and aperture grille CRTs but in general, the finer, the better - and more expensive. Typical television CRTs are rather coarse - .75 mm might be a reasonable specification for a 20 inch set. High resolution computer monitors may have dot pitches as small as .22 mm for a similar size screen. A rough indication of the maximum possible resolution of the CRT can be found by determining how many complete phosphor dot groups can fit across the visible part of the screen. Running at too high a resolution for a given CRT may result in Moire - an interference pattern that will manifest itself as contour lines in smooth bright areas of the picture. However, many factors influence to what extent this may be a problem. See the section: "Contour lines on high resolution monitors - Moire". 3. Bandwidth of the video source or display card - use of high performance video amplifiers or digital to analog convertors. 4. Signal quality of the video source or display card - properly designed circuitry with adequate power supply filtering and high quality components. 5. High quality cables with correct termination and of minimal acceptable length without extensions or switch boxes unless designed specifically for high bandwidth video. 6. Sharpness of focus - even if the CRT dot pitch is very fine, a fuzzy scanning beam will result in a poor quality picture. 7. Stability of the monitor electronics - well regulated power supplies and low noise shielded electronics contribute to a rock solid image. The following are only partly dependent on the monitor's design: 8. Anti-glare treatment of screen and ambient lighting conditions - No matter how good are the monitor's electronics, the display can still be washed out and difficult or tiring to view if there is annoying glare or reflections. The lighting and location are probably more important than how the screen itself is designed to minimize glare. 9. Electromagnetic interference - Proximity to sources of magnetic fields and power line noise can degrade the performance of any monitor, no matter how well shielded it might be. Performance testing of monitors: ------------------------------- WARNING: No monitor is perfect. Running comprehensive tests on your monitor or one you are considering may make you aware of deficiencies you never realized were even possible. You may never be happy with any monitor for the rest of your life! Note: the intent of these tests is **not** to evaluate or calibrate a monitor for photometric accuracy. Rather they are for functional testing of the monitor's performance. Obviously, the ideal situation is to be able to perform these sorts of tests before purchase. With a small customer oriented store, this may be possible. However, the best that can be done when ordering by mail is to examine a similar model in a store for gross characteristics and then do a thorough test when your monitor arrives. The following should be evaluated: * Screen size and general appearance. * Brightness and screen uniformity, purity and color saturation. * Stability. * Convergence. * Edge geometry. * Linearity. * Tilt. * Size and position control range. * Ghosting or trailing streaks. * Sharpness. * Moire. * Scan rate switching. * Acoustic noise. The companion document: "Performance Testing of Computer and Video Monitors" provides detailed procedures for the evaluation of each of these criteria. CAUTION: since there is no risk free way of evaluating the actual scan rate limits of a monitor, this is not an objective of these tests. It is assumed that the specifications of both the video source/card and the monitor are known and that supported scan rates are not exceeded. Some monitors will operate perfectly happily at well beyond the specified range, will shut down without damage, or will display an error message. Others will simply blow up instantly and require expensive repairs. Monitor repair: -------------- Unlike PC system boards where any disasters are likely to only affect your pocketbook, monitors can be very dangerous. Read, understand, and follow the set of safety guidelines provided later in this document whenever working on TVs, monitors, or other similar high voltage equipment. If you do go inside, beware: line voltage (on large caps) and high voltage (on CRT) for long after the plug is pulled. There is the added danger of CRT implosion for carelessly dropped tools and often sharp sheetmetal shields which can injure if you should have a reflex reaction upon touching something you should not touch. In inside of a TV or monitor is no place for the careless or naive. Having said that, a basic knowledge of how a monitor works and what can go wrong can be of great value even if you do not attempt the repair yourself. It will enable you to intelligently deal with the service technician. You will be more likely to be able to recognize if you are being taken for a ride by a dishonest or just plain incompetent repair center. For example, a faulty picture tube CANNOT be the cause of a color monitor only displaying in black-and-white (this is probably a software or compatibility problem). The majority of consumers - and computer professionals - may not know even this simple fact. This document will provide you with the knowledge to deal with a large percentage of the problems you are likely to encounter with your monitors. It will enable you to diagnose problems and in many cases, correct them as well. With minor exceptions, specific manufacturers and models will not be covered as there are so many variations that such a treatment would require a huge and very detailed text. Rather, the most common problems will be addressed and enough basic principles of operation will be provided to enable you to narrow the problem down and likely determine a course of action for repair. In many cases, you will be able to do what is required for a fraction of the cost that would be charged by a repair center. Should you still not be able to find a solution, you will have learned a great deal and be able to ask appropriate questions and supply relevant information if you decide to post to sci.electronics.repair. It will also be easier to do further research using a repair text such as the ones listed at the end of this document. In any case, you will have the satisfaction of knowing you did as much as you could before taking it in for professional repair. With your new-found knowledge, you will have the upper hand and will not easily be snowed by a dishonest or incompetent technician. Most Common Problems: -------------------- The following probably account for 95% or more of the common monitor ailments: * Intermittent changes in color, brightness, size, or position - bad connections inside the monitor or at the cable connection to the computer or or video source. * Ghosts, shadows, or streaks adjacent to vertical edges in the picture - problems with input signal termination including use of cable extensions, excessively long cables, cheap or improperly made video cables, improper daisychaining of monitors, or problems in the video source or monitor circuitry. * Magnetization of CRT causing color blotches or other color or distortion problems - locate and eliminate sources of magnetic fields if relevant and degauss the CRT. * Electromagnetic Interference (EMI) - nearby equipment (including and especially other monitors), power lines, or electrical wiring behind walls, may produce electromagnetic fields strong enough to cause noticeable wiggling, rippling, or other effects. Relocate the monitor or offending equipment. Shielding is difficult and expensive. * Wiring transmitted interference - noisy AC power possibly due to other equipment using electric motors (e.g., vacuum cleaners), lamp dimmers or motor speed controls (shop tools), fluorescent lamps, and other high power devices, may result in a variety of effects. The source is likely local - in your house - but could be several miles away. Symptoms might include bars of noise moving up or down the screen or diagonally. The effects may be barely visible as a couple of jiggling scan lines or be broad bars of salt and pepper noise, snow, or distorted video. Plugging the monitor into another outlet or the use of a line filter may help. If possible, replace or repair the offending device. * Monitor not locking on one or more video scan ranges - settings of video adapter are incorrect. Use software setup program to set these. This could also be a fault in the video source or monitor dealing with the sync signals. * Adjustments needed for background brightness or focus - aging CRT reduces brightness. Other components may affect focus. These are often easy internal (or sometimes external) adjustments but some manufacturers have gone to digital setup requiring expensive an adapter (serial cable) to a PC and their own (expensive and/or unavailable) software. * Dead monitor due to power supply problems - very often the causes are simple such as bad connections, blown fuse or other component. Repair or replace: ----------------- If you need to send or take the monitor to a service center, the repair could easily exceed half the cost of a new monitor. Service centers may charge up to $50 or more for providing an initial estimate of repair costs but this will usually be credited toward the total cost of the repair (of course, they may just jack this up to compensate for their bench time). Some places offer attractive flat rates for repairs involving anything but the CRT, yoke, and flyback. Such offers are attractive if the repair center is reputable. However, if by mail, you will be stuck with a tough decision if they find that one of these expensive components is actually bad. Monitors become obsolete at a somewhat slower rate than most other electronic equipment. Therefore, unless you need the higher resolution and scan rates that newer monitors provide, repairing an older one may make sense as long as the CRT is in good condition (adequate brightness, no burn marks, good focus). However, it may just be a good excuse to upgrade. If you can do the repairs yourself, the equation changes dramatically as your parts costs will be 1/2 to 1/4 of what a professional will charge and of course your time is free. The educational aspects may also be appealing. You will learn a lot in the process. Thus, it may make sense to repair that old clunker for your 2nd PC (or your 3rd or your 4th or....). ******************* Monitors 101 ******************* Subsystems of a monitor: ----------------------- Please refer to Typical SVGA Monitor Block Diagram while reading the following description. A computer or video monitor includes the following functional blocks: 1. Low voltage power supply (some may also be part of (2).) Most of the lower voltages used in the monitor may be derived from the horizontal deflection circuits, a separate switchmode power supply (SMPS), or a combination of the two. Rectifier/filter capacitor/regulator from AC line provides the B+ to the SMPS or horizontal deflection system. Auto-scan monitors may have multiple outputs from the low voltage power supply which are selectively switched or enabled depending on the scan rate, or an power supply with programmable output voltage for the deflection system. A common configuration is a pair of SMPSs where one provides all the fixed voltages and the other is programmable based on scan rate. Degauss operates off of the line whenever power is turned on (after having been off for a few minutes) to demagnetize the CRT. Better monitors will have a degauss button which activates this circuitry as well since even rotating the monitor on its tilt-swivel base can require degauss. 2. Horizontal deflection. These circuits provide the waveforms needed to sweep the electron beam in the CRT across and back at anywhere from 15 kHz to over 100 kHz depending on scan rate and resolution. The horizontal sync pulse from the sync separator or the horizontal sync input locks the horizontal deflection to the video signal. Auto-scan monitors have sophisticated circuitry to permit scanning range of horizontal deflection to be automatically varied over a wide range. 3. Vertical deflection. These circuits provide the waveforms needed to sweep the electron beam in the CRT from top to bottom and back at anywhere from 50 - 120 or more times per second. The vertical sync pulse from the sync separator or vertical sync input locks the vertical deflection to the video signal. Auto-scan monitors have additional circuitry to lock to a wide range of vertical scan rates. 4. CRT high voltage 'flyback' power supply (also part of (2).) A modern color CRT requires up to 30 kV for a crisp bright picture. Rather than having a totally separate power supply, most monitors derive the high voltage (as well as many other voltages) from the horizontal deflection using a special transformer called a 'flyback' or 'Line OutPut Transformer (LOPT) for those of you on the other side of the lake. Some high performance monitors use a separate high voltage board or module which is a self contained high frequency inverter. 5. Video amplifiers. These buffer the low level inputs from the computer or video source. On monitors with TTL inputs (MGA, CGA, EGA), a resistor network also combines the intensity and color signals in a kind of poor man's D/A. Analog video amplifiers will usually also include DC restore (black level retention, back porch clamping) circuitry stabilize the black level on AC coupled video systems. 6. Video drivers (RGB). These are almost always located on a little circuit board plugged directly onto the neck of the CRT. They boost the output of the video amplifiers to the hundred volts or so needed to drive the cathodes (usually) of the CRT. 7. Sync processor. This accepts separate, composite, or 'sync-on-green' signals to control the timing of the horizontal and vertical deflection systems. Where input is composite rather than separate H and V syncs (as is used with VGA/SVGA), this circuit extracts the individual sync signals. For workstation monitors which often have the sync combined with the green video signals, it needs to separate this as well. The output of the sync processor is horizontal and vertical sync pulses to control the deflection circuits. 8. System control. Most higher quality monitors use a microcontroller to perform all user interface and control functions from the front panel (and sometimes even from a remote control). So called 'digital monitors' meaning digital controls not digital inputs, use buttons for everything except possibly user brightness and contrast. Settings for horizontal and vertical size and position, pincushion, and color balance for each scan rate may be stored in non-volatile memory. It may communicate with the video card over the serial VESA bus to inform if of its capabilities. The microprocessor also analyzes the input video timing and selects the appropriate scan range and components for the detected resolution. While these circuits rarely fail, if they do, debugging can be quite a treat. Most problems occur in the horizontal deflection and power supply sections. These run at relatively high power levels and some components run hot. This results in both wear and tear on the components as well as increased likelihood of bad connections developing from repeated thermal cycles. The high voltage section is prone to breakdown and arcing as a result of hairline cracks, humidity, dirt, etc. The video circuitry is generally quite reliable. However, it seems that even after 15+ years, manufacturers still cannot reliably turn out circuit boards that are free of bad solder connections or that do not develop them with time and use. For more information on monitor technology: ------------------------------------------The books listed in the section: "Suggested references" include additional information on the theory and implementation of the technology of monitors and TV sets.
Philips/Magnavox used to have a very nice on-line introduction to a variety
of consumer electronics technologies. Although their site has disappeared -
and even people who work for them have no clue - I have now recovered
several of the articles including those on TVs, VCRs, camcorders, satellite
reception, and connections. See the Introductory Consumer Electronics
Technology Series.
On-line tech-tips databases:
---------------------------
A number of organizations have compiled databases covering thousands of common
problems with VCRs, TVs, computer monitors, and other electronic equipment.
Most charge for their information but a few, accessible via the Internet, are
either free or have a very minimal monthly or per-case fee. In other cases, a
limited but still useful subset of the for-fee database is freely available.
A tech-tips database is a collection of problems and solutions accumulated by
the organization providing the information or other sources based on actual
repair experiences and case histories. Since the identical failures often
occur at some point in a large percentage of a given model or product line,
checking out a tech-tips database may quickly identify your problem and
solution.
In that case, you can greatly simplify your troubleshooting or at least
confirm a diagnosis before ordering parts. My only reservation with respect
to tech-tips databases in general - this has nothing to do with any one in
particular - is that symptoms can sometimes be deceiving and a solution that
works in one instance may not apply to your specific problem. Therefore,
an understanding of the hows and whys of the equipment along with some good
old fashioned testing is highly desirable to minimize the risk of replacing
parts that turn out not to be bad.
The other disadvantage - at least from one point of view - is that you do not
learn much by just following a procedure developed by others. There is no
explanation of how the original diagnosis was determined or what may have
caused the failure in the first place. Nor is there likely to be any list
of other components that may have been affected by overstress and may fail
in the future. Replacing Q701 and C725 may get your equipment going again
but this will not help you to repair a different model in the future.
Please see the document: On-Line Tech-Tips
Databases for the most up to date compilation of these resources for TVs,
VCRs, computer monitors, and other consumer electronic equipment.
**************** CRT Basics ****************
Note: Most of the information on TV and monitor CRT construction, operation,
interference and other problems. has been moved to the document: "TV and
Monitor CRT (Picture Tube) Information". The following is just a brief
introduction with instructions on degaussing.
Color CRTs - shadow masks and aperture grills:
---------------------------------------------
All color CRTs utilize a shadow mask or aperture grill a fraction of an inch
(1/2" typical) behind the phosphor screen to direct the electron beams
for the red, green, and blue video signals to the proper phosphor dots.
Since the electron beams for the R, G, and B phosphors originate from
slightly different positions (individual electron guns for each)
and thus arrive at slightly different angles, only the proper phosphors
are excited when the purity is properly adjusted and the necessary
magnetic field free region is maintained inside the CRT. Note that
purity determines that the correct video signal excites the
proper color while convergence determines the geometric
alignment of the 3 colors. Both are affected by magnetic fields.
Bad purity results in mottled or incorrect colors. Bad convergence
results in color fringing at edges of characters or graphics.
The shadow mask consists of a thin steel or InVar (a ferrous alloy)
with a fine array of holes - one for each trio of phosphor
dots - positioned about 1/2 inch behind the surface of the phosphor
screen. With some CRTs, the phosphors are arranged in triangular
formations called triads with each of the color dots at the apex
of the triangle. With many TVs and some monitors, they are
arranged as vertical slots with the phosphors for the 3 colors
next to one another.
An aperture grille, used exclusively in Sony Trinitrons (and now
their clones as well), replaces the shadow mask with an array of finely
tensioned vertical wires. Along with other characteristics of the
aperture grille approach, this permits a somewhat higher possible
brightness to be achieved and is more immune to other problems like
line induced moire and purity changes due to local heating causing
distortion of the shadow mask.
However, there are some disadvantages of the aperture grille design:
* Weight - a heavy support structure must be provided for the tensioned
wires (like a piano frame).
* Price (proportional to weight).
* Always a cylindrical screen (this may be considered an advantage
depending on your preference.
* Visible stabilizing wires which may be objectionable or unacceptable
for certain applications. (Definitely on 15" and larger sizes, possibly
on smaller ones as well.)
Apparently, there is no known way around the need to keep the fine
wires from vibrating or changing position due to mechanical shock
in high resolution tubes and thus all Trinitron monitors require
1, 2, or 3 stabilizing wires (depending on tube size) across the
screen which can be see as very fine lines on bright images. Some
people find these wires to be objectionable and for some critical
applications, they may be unacceptable (e.g., medical diagnosis).
Degaussing (demagnetizing) a CRT:
--------------------------------
Degaussing may be required if there are color purity problems with the
display. On rare occasions, there may be geometric distortion caused
by magnetic fields as well without color problems. The CRT can get
magnetized:
* if the TV or monitor is moved or even just rotated.
* if there has been a lightning strike nearby. A friend of mine
had a lightning strike near his house which produced all of the
effects of the EMP from a nuclear bomb.
* If a permanent magnet was brought near the screen (e.g., kid's
magnet or megawatt stereo speakers).
* If some piece of electrical or electronic equipment with unshielded
magnetic fields is in the vicinity of the TV or monitor.
Degaussing should be the first thing attempted whenever color
purity problems are detected. As noted below, first try the
internal degauss circuits of the TV or monitor by power cycling a few
times (on for a minute, off for at least 20 minutes, on for a minute,
etc.) If this does not help or does not completely cure the problem,
then you can try manually degaussing.
Note: Some monitors have a degauss button, and monitors and TVs that are
microprocessor controlled may degauss automatically upon power-on (but may
require pulling the plug to do a hard reset) regardless of the amount of off
time. However, repeated use of these 'features' in rapid succession may
result in overheating of the degauss coil or other components. The 20 minutes
off/1 minute on precedure is guaranteed to be safe. (Some others may degauss
upon power-on as long as the previous degauss was not done within some
predetermined amount of time - they keep track with an internal timer.)
Commercial CRT Degaussers are available from parts distributors
like MCM Electronics and consist of a hundred or so turns of magnet wire
in a 6-12 inch coil. They include a line cord and momentary switch. You
flip on the switch, and bring the coil to within several inches of the
screen face. Then you slowly draw the center of the coil toward one edge
of the screen and trace the perimeter of the screen face. Then return to
the original position of the coil being flat against the center of the
screen. Next, slowly decrease the field to zero by backing straight up
across the room as you hold the coil. When you are farther than 5 feet
away you can release the line switch.
The key word here is ** slow **. Go too fast and you will freeze the
instantaneous intensity of the 50/60 Hz AC magnetic field variation
into the ferrous components of the CRT and may make the problem worse.
WARNING: Don't attempt to degauss inside or in the back of the set (near the
CRT neck. This can demagnetize the relatively weak purity and convergence
magnets which may turn a simple repair into a feature length extravaganza!
It looks really cool to do this while the CRT is powered. The kids will
love the color effects (but then lock your degaussing coil safely away so they
don't try it on every TV and monitor in the house!).
Bulk tape erasers, tape head degaussers, open frame transformers, and the
"ass-end" of a weller soldering gun can be used as CRT demagnetizers but
it just takes a little longer. (Be careful not to scratch the screen
face with anything sharp.) It is imperative to have the CRT running when
using these whimpier approaches, so that you can see where there are
still impurities. Never release the power switch until you're 4 or 5
feet away from the screen or you'll have to start over.
I've never known of anything being damaged by excess manual degaussing
as long as you don't attempt to degauss *inside* or the back of the monitor -
it is possible to demagnetize geometry correction, purity, and static
converence magnets in the process! However, I would recommend keeping really
powerful bulk tape erasers-turned-degaussers a couple of inches from the CRT.
If an AC degaussing coil or substitute is unavailable, I have even done
degaussed with a permanent magnet but this is not recommended since it is more
likely to make the problem worse than better. However, if the display
is unusable as is, then using a small magnet can do no harm. (Don't use
a 20 pound speaker or magnetron magnet as you may rip the shadow mask right
out of the CRT - well at least distort it beyond repair. What I have in
mind is something about as powerful as a refrigerator magnet.)
Keep degaussing fields away from magnetic media. It is a good idea to
avoid degaussing in a room with floppies or back-up tapes. When removing
media from a room remember to check desk drawers and manuals for stray
floppies, too.
It is unlikely that you could actually affect magnetic media but better
safe than sorry. Of the devices mentioned above, only a bulk eraser or
strong permanent magnet are likely to have any effect - and then only when
at extremely close range (direct contact with media container).
All color CRTs include a built-in degaussing coil wrapped around the
perimeter of the CRT face. These are activated each time the CRT is
powered up cold by a 3 terminal thermistor device or other control
circuitry. This is why it is often suggested that color purity problems
may go away "in a few days". It isn't a matter of time; it's the number
of cold power ups that causes it. It takes about 15 minutes of the power
being off for each cool down cycle. These built-in coils with thermal
control are never as effective as external coils.
Note that while the monochrome CRTs used in B/W and projection TVs and mono
monitors don't have anything inside to get magnetized, the chassis or other
cabinet parts of the equipment may still need degaussing. While this isn't
likely from normal use or even after being moved or reoriented, a powerful
magnet (like that from a large speaker) could leave iron, steel, or other
ferrous parts with enough residual magnetism to cause a noticeable problem.
See the document: "TV and Monitor CRT (Picture Tube) Information" for
some additional discussion of degaussing tools, techniques, and cautions.
How often to degauss:
--------------------
Some monitor manufacturers specifically warn about excessive use of degauss,
most likely as a result of overstressing components in the degauss circuitry
which are designed (cheaply) for only infrequent use. In particular,
there is often a thermistor that dissipates significant power for the second
or two that the degauss is active. Also, the large coil around the CRT
is not rated for continuous operation and may overheat.
If one or two activations of the degauss button do not clear up the color
problems, manual degaussing using an external coil may be needed
or the monitor may need internal purity/color adjustments. Or, you may have
just installed your megawatt stereo speakers next to the monitor!
You should only need to degauss if you see color purity problems
on your CRT. Otherwise it is unnecessary. The reasons it only works the
first time is that the degauss timing is controlled by a thermistor
which heats up and cuts off the current. If you push the button
twice in a row, that thermistor is still hot and so little happens.
One word of clarification: In order for the degauss operation to be
effective, the AC current in the coil must approach zero before the
circuit cuts out. The circuit to accomplish this often involves a
thermistor to gradually decrease the current (over a matter of several
seconds), and in better monitors, a relay to totally cut off the current
after a certain delay. If the current was turned off suddenly, you would
likely be left with a more magnetized CRT. There are time delay elements
involved which prevent multiple degauss operations in succession. Whether
this is by design or accident, it does prevent the degauss coil - which is
usually grossly undersized for continuous operation - to cool.
Why are there fine lines across my Trinitron monitor or TV?:
-----------------------------------------------------------
These are not a defect - they are a 'feature'.
All Trinitron (or clone) CRTs - tubes that use an aperture grille - require
1, 2, or 3 very fine wires across the screen to stabilize the array of
vertical wires in the aperture grille. Without these, the display would be
very sensitive to any shock or vibration and result in visible shimmering or
rippling. (In fact, even with these stabilizing wires, you can usually see
this shimmering if you whack a Trinitron monitor.) The lines you see are the
shadows cast by these fine wires.
The number of wires depends on the size of the screen. Below 15" there
is usually a single wire; between 15" and 21" there are usually 2 wires;
above 21" there may be 3 wires. (Some very small Trinitron CRTs may not
need these but they will be present on most of the sizes of interest here.)
Only you can decide if this deficiency is serious enough to avoid the
use of a Trinitron based monitor. Some people never get used to the fine
lines but many really like the generally high quality of Trinitron based
displays and eventually totally ignore them.
******** Monitor Placement and Preventive Maintenance ********
General monitor placement considerations:
----------------------------------------
Proper care of a monitor does not require much. Following the recommendations
below will assure long life and minimize repairs:
* Subdued lighting is preferred for best viewing conditions. Avoid direct
overhead light falling on the screen or coming from behind the monitor
if possible.
* Locate the monitor away from extremes of hot and cold. Avoid damp or dusty
locations if possible. (Right you say, keep dreaming!) This will help
keep your PC happy as well.
* Allow adequate ventilation - monitors use a fair amount of power - from
60 watts for a 12 inch monochrome monitor to over 200 W for a 21 inch
high resolution color monitor. Heat is one major enemy of electronics.
* Do not put anything on top of the monitor that might block the ventilation
grill in the rear or top of the cover. This is the major avenue for
the convection needed to cool internal components.
* Do not place two monitors close to one another. The magnetic fields
may cause either or both to suffer from wiggling or shimmering images.
Likewise, do not place a monitor next to a TV if possible.
* Locate loudspeakers and other sources of magnetic fields at least a couple
of feet from the monitor. This will minimize the possibility of color purity
or geometry problems. The exception is with respect to good quality shielded
multimedia speakers which are designed to avoid magnetic interference
problems.
Other devices which may cause interference include anything with power
transformers including audio equipment, AC or DC wall adapters, and laptop
power supplies; fluorescent lamps with magnetic ballasts; and motorized
or heavy duty appliances.
* Situate monitors away from power lines - even electric wiring behind
or on the other side of walls - and heavy equipment which may cause
noticeable interference like rippling, wiggling, or swimming of the
picture. Shielding is difficult and expensive.
* Make sure all video connections are secure (tighten the thumbscrews)
to minimize the possibility of intermittent or noisy colors. Keep the
cables as short as possible. Do not add extension cables if at all
possible as these almost always result in a reduction in image crispness
and introduce ghosting, smearing, and other termination problems.
If you must add an extension, use proper high quality cable only long
enough to make connections conveniently. Follow the termination
recommendations elsewhere in this document.
* Finally, store magnetic media well away from all electronic equipment
including and especially monitors and loudspeakers. Heat and magnetic
fields will rapidly turn your diskettes and tapes into so much trash. The
operation of the monitor depends on magnetic fields for beam deflection.
Enough said.
Non-standard monitor mounting considerations:
--------------------------------------------
Monitors normally are positioned horizontally or via the limits of their tilt
swivel bases out in the open on a table or desktop. However, for use in
exhibits or for custom installations, it may be desirable to mount a monitor
in a non-standard position and/or inside an enclosure.
(From: Bob Myers (myers@fc.hp.com).)
Your mileage may vary, but (and please take the following for what it is, a
very general answer)...
There are basically two potential problems here; one is cooling, and the other
is the fact that the monitor has no doubt been set up by the factory assuming
standard magnetic conditions, which probably DIDN'T involve the monitor
tilting at much of an angle. If you're happy with the image quality when it's
installed in the cabinet, that leaves just the first concern. THAT one can be
addressed by simply making sure the cabinet provides adequate ventilation (and
preferably adding a fan for a bit of forced-air cooling), and making sure that
the whole installation isn't going to be exposed to high ambient temperatures.
(Most monitors are speced to a 40 deg. C ambient in their normal orientation;
adding forced-air cooling will usually let you keep that rating in positions
somewhat beyond the normal.) Under no circumstances should you block the
cabinet's vents, and - depending on the installation - it may be preferable to
remove the rear case parts of the monitor (but NOT the metal covers beneath
the plastic skin) in order to improve air circulation.
Your best bet is to simply contact the service/support people of the monitor
manufacturer, and get their input on the installation. Failing to get the
manufacturer's blessing on something like this most often voids the warranty,
and can probably lead to some liability problems. (Note - I'm not a lawyer,
and I'm not about to start playing one on the net.)
Preventive maintenance - care and cleaning:
------------------------------------------
Preventive maintenance for a monitor is pretty simple - just keep the case
clean and free of obstructions. Clean the CRT screen with a soft cloth just
dampened with water and mild detergent or isopropyl alcohol. This will
avoid damage to normal as well as antireflection coated glass. DO NOT use
anything so wet that liquid may seep inside of the monitor around the edge
of the CRT. You could end up with a very expensive repair bill when the
liquid decides to short out the main circuit board lurking just below.
Then dry thoroughly. Use the CRT sprays sold in computer stores if you
like but again, make sure none can seep inside. If you have not cleaned
the screen for quite a while, you will be amazed at the amount of black
grime that collects due to the static buildup from the CRT high voltage
supply.
There is some dispute as to what cleaners are safe for CRTs with antireflective
coatings (not the etched or frosted variety). Water, mild detergent, and
isopropyl alcohol should be safe. Definitely avoid the use of anything with
abrasives for any type of monitor screen. And some warn against products with
ammonia (which may include Windex, Top-Job, and other popular cleaners, as
this may damage/remove some types of antireflective coatings. To be doubly
sure, test a small spot in corner of the screen.
In really dusty situations, periodically vacuuming inside the case and the use
of contact cleaner for the controls might be a good idea but realistically,
you will not do this so don't worry about it.
(From: Bob Myers (myers@fc.hp.com).)
Windex is perfectly fine for the OCLI HEA coating or equivalents; OCLI's
coating is pretty tough and chemical-resistant stuff. There may be
alternative (er..cheaper) coatings in use which could be damaged by various
commercial cleaners, (For what it's worth, OCLI also sells their own brand of
glass cleaner under the name "TFC", for "Thin Film Cleaner".)
I have cleaned monitors of various brands with both Windex and the OCLI-brand
cleaner, with no ill results. But then, I'm usually pretty sure what sort of
coating I'm dealing with... :-)
Monitor coatings are always changing; besides the basic "OCLI type"
quarter-wave coatings and their conductive versions developed to address
E-field issues, just about every tube manufacturer has their own brew or three
of antiglare/antistatic coatings. There are also still SOME tubes that aren't
really coated at all, but instead are using mechanically or chemically etched
faceplates as a cheap "anti-glare" (actually, glare-diffusing) treatment.
In general, look in the user guide/owner's manual and see what your monitor's
manufacturer recommends in the way of cleaning supplies.
(From: Tom Watson (tsw@johana.com).)
If you are maintaining a site, consider periodic cleaning of the monitors.
Depending on the location, they can accumulate quite a bit of dust. In normal
operation there is a electrostatic charge on the face of the crt (larger
screens have bigger charges) which act as 'dust magnets'. If the operator
smokes (thankfully decreasing), it is even worse. At one site I helped out
with, most of the operators smoked, and the screens slowly got covered with a
film of both dust and smoke particles. A little bit of glass cleaner applied
with reasonable caution and the decree of "adjustments" to make the screen
better (these were character monochrome terminals), and lo and behold, "what
an improvement!". Yes, even in my dusty house, the TVs get a coating of
film/goo which needs to be cleaned, and the picture quality (BayWatch viewers
beware) improves quite a bit. Try this on your home TV to see what comes off,
then show everyone else. You will be surprised what a little bit of cleaning
does.
(From: Bob Myers (myers@fc.hp.com).)
1. Don't block the vents; make sure the monitor has adequate ventilation,
and don't operate it more than necessary at high ambient temperatures.
2. If the monitor is used in particularly dusty environments, it's probably
a good idea to have a qualified service tech open it up every so often
(perhaps once a year, or more often depending on just how dirty it gets)
and clean out the dust.
3. The usual sorts of common-sense things - don't subject the monitor to
mechanical shock and vibration, clean up spills, etc., promptly, and
so forth. And if you're having repeated power-supply problems with your
equipment, it may be time to get suspicious of the quality of your AC
power (are you getting noise on the line, sags, surges, spikes, brownouts,
that sort of thing?).
And most importantly:
4. Turn the monitor OFF when it's not going to be used for an extended
period (such as overnight, or if you'll be away from your desk for the
afternoon, etc.). Heat is the enemy of all electronic components, and
screen-savers do NOTHING in this regard. Many screen-savers don't even
do a particularly good job of going easy on the CRT. With modern
power-management software, there's really no reason to be leaving a
monitor up and running all the time.
These won't guarantee long life, of course - nothing can do that, as there
will always be the possibility of the random component failure. But these
are the best that the user can do to make sure the monitor goes as long as
it can.
Monitor tuneup?:
--------------
(From: Bob Myers (myers@fc.hp.com).)
Most manufacturers will quote an MTBF (Mean Time Before Failure) of
somewhere in the 30,000 to 60,000 hour range, EXCLUSIVE OF the CRT. The
typical CRT, without an extended-life cathode, is usually good for
10,000 to 15,000 hours before it reaches half of its initial brightness.
Note that, if you leave your monitor on all the time, a year is just about
8,000 hours.
The only "tuneup" that a monitor should need, exclusive of adjustments
needed following replacement of a failed component, would be video amplifier
and/or CRT biasing adjustments to compensate for the aging of the tube.
These are usually done only if you're using the thing in an application where
exact color/brightness matching is important. Regular degaussing of the
unit may be needed, of course, but I'm not considering that a "tuneup" or
adjustment.
************** Monitor Troubleshooting **************
SAFETY:
------
TVs and computer or video monitors are among the more dangerous of consumer
electronic equipment when it comes to servicing. (Microwave ovens are
probably the most hazardous due to high voltage at flesh frying and cardiac
arresting high power.)
There are two areas which have particularly nasty electrical dangers: the
non-isolated line power supply and the CRT high voltage.
Major parts of nearly all modern TVs and many computer monitors are directly
connected to the AC line - there is no power transformer to provide the
essential barrier for safety and to minimize the risk of equipment damage.
In the majority of designs, the live parts of the TV or monitor are limited
to the AC input and line filter, degauss circuit, bridge rectifier and main
filter capacitor(s), low voltage (B+) regulator (if any), horizontal output
transistor and primary side of the flyback (LOPT) transformer, and parts
of the startup circuit and standby power supply. The flyback generates most
of the other voltages used in the unit and provides an isolation barrier so
that the signal circuits are not line connected and safer.
Since a bridge rectifier is generally used in the power supply, both
directions of the polarized plug result in dangerous conditions and an
isolation transformer really should be used - to protect you, your test
equipment, and the TV, from serious damage. Some TVs do not have any
isolation barrier whatsoever - the entire chassis is live. These are
particularly nasty.
The high voltage to the CRT, while 200 times greater than the line input,
is not nearly as dangerous for several reasons. First, it is present in a
very limited area of the TV or monitor - from the output of the flyback
to the CRT anode via the fat HV wire and suction cup connector. If you
don't need to remove the mainboard or replace the flyback or CRT, then
leave it alone and it should not bite. Furthermore, while the shock from
the HV can be quite painful due to the capacitance of the CRT envelope, it
is not nearly as likely to be lethal since the current available from the
line connected power supply is much greater.
Of particular note in: Major Parts of Typical SVGA
Monitor with Cover Removed are the CRT HV cable and connector, flyback
or LOPT, and the horizontal output transistor and its heat sink. With many
TVs and some monitors, this may be line-connected and electrically hot.
However, this monitor uses a separate switchmode power supply and in any case,
there is likely an insulator between the transistor and heat sink.
Safety Guidelines:
-----------------
These guidelines are to protect you from potentially deadly electrical shock
hazards as well as the equipment from accidental damage.
Note that the danger to you is not only in your body providing a conducting
path, particularly through your heart. Any involuntary muscle contractions
caused by a shock, while perhaps harmless in themselves, may cause collateral
damage - there are many sharp edges inside this type of equipment as well as
other electrically live parts you may contact accidentally.
The purpose of this set of guidelines is not to frighten you but rather to
make you aware of the appropriate precautions. Repair of TVs, monitors,
microwave ovens, and other consumer and industrial equipment can be both
rewarding and economical. Just be sure that it is also safe!
* Don't work alone - in the event of an emergency another person's presence
may be essential.
* Always keep one hand in your pocket when anywhere around a powered
line-connected or high voltage system.
* Wear rubber bottom shoes or sneakers.
* Don't wear any jewelry or other articles that could accidentally contact
circuitry and conduct current, or get caught in moving parts.
* Set up your work area away from possible grounds that you may accidentally
contact.
* Know your equipment: TVs and monitors may use parts of the metal chassis
as ground return yet the chassis may be electrically live with respect to the
earth ground of the AC line. Microwave ovens use the chassis as ground
return for the high voltage. In addition, do not assume that the chassis
is a suitable ground for your test equipment!
* If circuit boards need to be removed from their mountings, put insulating
material between the boards and anything they may short to. Hold them in
place with string or electrical tape. Prop them up with insulation sticks -
plastic or wood.
* If you need to probe, solder, or otherwise touch circuits with power off,
discharge (across) large power supply filter capacitors with a 2 W or greater
resistor of 100 to 500 ohms/V approximate value (e.g., for a 200 V capacitor,
use a 20K to 100K ohm resistor). Monitor while discharging and verify that
there is no residual charge with a suitable voltmeter. In a TV or monitor,
if you are removing the high voltage connection to the CRT (to replace the
flyback transformer for example) first discharge the CRT contact (under the
suction cup at the end of the fat HV wire). Use a 1M to 10M ohm 5 W or
greater wattage (for its voltage holdoff capability, not power dissipation)
resistor on the end of an insulating stick or the probe of a high voltage
meter. Discharge to the metal frame which is connected to the outside of
the CRT.
* For TVs and monitors in particular, there is the additional danger of
CRT implosion - take care not to bang the CRT envelope with your tools.
An implosion will scatter shards of glass at high velocity in every
direction. There are several tons of force attempting to crush the typical
CRT. While implosion is not really likely even with modest abuse, why take
chances? However, the CRT neck is relatively thin and fragile and breaking
it would be very embarrassing and costly. Always wear eye protection when
working around the back side of a CRT.
* Connect/disconnect any test leads with the equipment unpowered and
unplugged. Use clip leads or solder temporary wires to reach cramped
locations or difficult to access locations.
* If you must probe live, put electrical tape over all but the last 1/16"
of the test probes to avoid the possibility of an accidental short which
could cause damage to various components. Clip the reference end of the
meter or scope to the appropriate ground return so that you need to only
probe with one hand.
* Perform as many tests as possible with power off and the equipment unplugged.
For example, the semiconductors in the power supply section of a TV or
monitor can be tested for short circuits with an ohmmeter.
* Use an isolation transformer if there is any chance of contacting line
connected circuits. A Variac(tm) is not an isolation transformer!
The use of a GFCI (Ground Fault Circuit Interrupter) protected outlet is a
good idea but will not protect you from shock from many points in a line
connected TV or monitor, or the high voltage side of a microwave oven, for
example. (Note however, that, a GFCI may nuisanse trip at power-on or at
other random times due to leakage paths (like your scope probe ground) or
the highly capacitive or inductive input characteristics of line powered
equipment.) A fuse or circuit breaker is too slow and insensitive to provide
any protection for you or in many cases, your equipment. However, these
devices may save your scope probe ground wire should you accidentally connect
it to a live chassis.
* Don't attempt repair work when you are tired. Not only will you be more
careless, but your primary diagnostic tool - deductive reasoning - will
not be operating at full capacity.
* Finally, never assume anything without checking it out for yourself!
Don't take shortcuts!
Troubleshooting tips:
--------------------
Many problems have simple solutions. Don't immediately assume that
your problem is some combination of esoteric complex convoluted
failures. For a monitor, it may just be a bad connection or blown fuse.
Remember that the problems with the most catastrophic impact on operation
like a dead monitor usually have the simplest solutions. The kind of
problems we would like to avoid at all costs are the ones that are
intermittent or difficult to reproduce: the occasional jitter or a monitor
that blows its horizontal output transistor every six months.
If you get stuck, sleep on it. Sometimes, just letting the problem
bounce around in your head will lead to a different more successful
approach or solution. Don't work when you are really tired - it is both
dangerous (especially with respect to monitors) and mostly non-productive
(or possibly destructive).
Whenever working on complex equipment, make copious notes and diagrams.
You will be eternally grateful when the time comes to reassemble the unit.
Most connectors are keyed against incorrect insertion or interchange
of cables, but not always. Apparently identical screws may be of differing
lengths or have slightly different thread types. Little parts may fit in
more than one place or orientation. Etc. Etc.
Pill bottles, film canisters, and plastic ice cube trays come in handy for
sorting and storing screws and other small parts after disassembly. This
is particularly true if you have repairs on multiple pieces of equipment
under way simultaneously.
Select a work area which is wide open, well lighted, and where dropped
parts can be located - not on a deep pile shag rug. The best location will
also be relatively dust free and allow you to suspend your troubleshooting
to eat or sleep or think without having to pile everything into a cardboard
box for storage.
Another consideration is ESD - Electro-Static Discharge. Some components
(like ICs) in a TV are vulnerable to ESD. There is no need to go overboard
but taking reasonable precautions such as getting into the habit of touching
a **safe** ground point first.
WARNING: even with an isolation transformer, a live chassis should **not** be
considered a safe ground point. When the monitor is unplugged, the shields
or other signal ground points should be safe and effective.
A basic set of precision hand tools will be all you need to disassemble
a monitor and perform most adjustments. These do not need to be really
expensive but poor quality tools are worse than useless and can cause
damage. Needed tools include a selection of Philips and straight blade
screwdrivers, socket drivers, needlenose pliers, wire cutters, tweezers,
and dental picks. For adjustments, a miniature (1/16" blade) screwdriver
with a non-metallic tip is desirable both to prevent the presence of
metal from altering the electrical properties of the circuit and to
minimize the possibility of shorting something from accidental contact
with the circuitry. A set of plastic alignment tools will be useful for
making adjustments to coils (though you can forgo these until the (rare)
need arises.
A low power (e.g., 25 W) fine tip soldering iron and fine rosin core solder
will be needed if you should need to disconnect any soldered wires (on purpose
or by accident) or replace soldered components. A higher power iron or small
soldering gun will be needed for dealing with larger components. Never use
acid core solder or the type used for sweating copper pipes!
CAUTION: You can easily turn a simple repair (e.g., bad solder connections)
into an expensive mess if you use inappropriate soldering equipment and/or
lack the soldering skills to go along with it. If in doubt, find someone else
to do the soldering or at least practice, practice, practice, soldering and
desoldering on a junk circuit board first! See the document: "Troubleshooting
and Repair of Consumer Electronic Equipment" for additional info on soldering
and rework techniques.
For thermal or warmup problems, a can of 'cold spray' or 'circuit chiller'
(they are the same) and a heat gun or blow dryer come in handy to identify
components whose characteristics may be drifting with temperature. Using the
extension tube of the spray can or making a cardboard nozzle for the heat
gun can provide very precise control of which components you are affecting.
For info on useful chemicals, adhesives, and lubricants, see "Repair Briefs,
an Introduction" as well as other documents available at this site.
Test equipment:
--------------
Don't start with the electronic test equipment, start with some analytical
thinking. Your powers of observation (and a little experience) will make
a good start. Your built in senses and that stuff between
your ears represents the most important test equipment you have.
However, some test equipment will be needed:
* Multitester (DMM or VOM) - This is essential for checking of power supply
voltages and voltages on the pins of ICs or other components - service
literature like the SAMs Photofacts described elsewhere in this document
include voltage measurements at nearly every circuit tie point for properly
functioning equipment. The multitester will also be used to check
components like transistors, resistors, and capacitors for correct value
and for shorts or opens. You do not need a fancy instrument. A basic
DMM - as long as it is reliable - will suffice for most troubleshooting.
If you want one that will last for many years, go with a Fluke. However,
even the mid range DMMs from Radio Shack have proven to be reliable and
of acceptable accuracy. For some kinds of measurements - to deduce trends
for example - an analog VOM is preferred (though some DMMs have a bar graph
scale which almost as good).
* Oscilloscope - While many problems can be dealt with using just a multimeter,
a 'scope will be essential as you get more into advanced troubleshooting.
Basic requirements are: dual trace, 10-20 MHz minimum vertical bandwidth,
delayed sweep desirable but not essential. A good set of proper 10x/1x
probes. Higher vertical bandwidth is desirable but most consumer electronics
work can be done with a 10 MHz scope. A storage scope or digital scope
might be desirable for certain tasks but is by no means essential for basic
troubleshooting.
I would recommend a good used Tektronix or HP scope over a new
scope of almost any other brand. You will usually get more scope
for your money and these things last almost forever. My 'good' scope
is the militarized version (AN/USM-281A) of the HP180 lab scope. This
has a dual channel 50 MHz vertical plugin and a delayed sweep horizontal
plugin. I have seen these going for under $300 from surplus outfits.
For a little more money, you can get a Tek 465 100 Mhz scope ($400-700)
which will suffice for all but the most demanding (read: RF or high
speed digital) repairs.
* A video signal source - depending on what type of monitor you are repairing,
you may need both computer and television signals.
Computer Monitors - a test PC is useful as a video source. Of course,
it will need to support whatever scan rates and video types the
monitor is designed to accept. Software programs are available to
display purity, convergence, focus, color, and other test patterns.
Or create your own test patterns using a program like Windows Paint.
See the section: "Using a PC as a monitor test pattern generator".
Studio monitors - a baseband video source like a VCR or camcorder
is useful in lieu of a test pattern generator. These will allow you to
you to control the program material. In fact, making some test tapes
using a camcorder or video camera to record static test patterns will
allow you full control of what is being displayed and for how long.
* Color bar/dot/crosshatch signal generator. This is a useful piece
of equipment if you are doing a lot of TV or studio monitor repair and
need to perform CRT convergence and chroma adjustments. However, there
are alternatives that are almost as good: a VHS recording of these
test patterns will work for TVs. A PC programmed to output a suitable
set of test patterns will be fine for monitors (and TVs if you can set
up the video card to produce an NTSC/PAL signal. This can be put
through a VCR to generate the RF (Channel 3/4) input to your TV if
it does not have direct video inputs (RCA jacks).
Sophisticated (and expensive) universal test pattern generators are available
that will handle any possible monitor scan rate.
Incredibly handy widgets:
------------------------
These are the little gadgets and homemade testers that are useful for many
repair situations. Here are just a few of the most basic:
* Series light bulb for current limiting during the testing of TVs,
monitors, switching power supplies, audio power amplifiers, etc. I built
a dual outlet box with the outlets wired in series so that a lamp
can be plugged into one outlet and the device under test into the other.
For added versatility, add a regular outlet and 'kill' switch using a
quad box instead. The use of a series load will prevent your expensive
replacement part like a horizontal output transistor from blowing if
there is still some fault in the circuit you have failed to locate.
* A Variac. It doesn't need to be large - a 2 A Variac mounted with
a switch, outlet and fuse will suffice for most tasks. However,
a 5 amp or larger Variac is desirable. If you will be troubleshooting
220 VAC equipment in the US, there are Variacs that will output 0-240 VAC
from a 115 VAC line (just make sure you don't forget that this can easily
fry your 115 VAC equipment.) By varying the line voltage, not only can
you bring up a newly repaired monitor gradually to make sure there are no
problems; you can also evaluate behavior at low and high line voltage.
This can greatly aid in troubleshooting power supply problems. Warning:
a Variac is not an isolation transformer and does not help with respect
to safety. You need an isolation transformer as well.
* Isolation transformer. This is very important for safely working on
live chassis equipment. Since nearly all modern monitors utilize line
connected switchmode power supply or line connected deflection circuits,
it is essential. You can build one from a pair of similar
power transformers back-to-back (with their highest rated secondaries
connected together. I built mine from a couple of similar old
tube type TV power transformers mounted on a board with an outlet box
including a fuse. Their high voltage windings were connected together.
The unused low voltage windings can be put in series with the primary
or output windings to adjust voltage. Alternatively, commercial line
isolation transformers suitable for TV troubleshooting are available
for less than $100 - well worth every penny.
* Variable isolation transformer. You don't need to buy a fancy combination
unit. A Variac can be followed by a normal isolation transformer. (The
opposite order also works. There may be some subtle differences in
load capacity.).
CAUTION: Keep any large transformer of this type well away from your monitor
or TV. The magnetic field it produces may cause the picture to wiggle or the
colors to become messed up - and you to think there is an additional problem!
* Degaussing coil. Make or buy. The internal degaussing coil salvaged
from a defunct color TV or monitor doubled over to half it original diameter
to increase its strength in series with a 200 W light bulb for current
limiting will work just fine. Or, buy one from a place like MCM Electronics
for about $15-$30 that will be suitable for all but the largest TVs and
monitors. Also, see the section: "Degaussing (demagnetizing) a CRT".
Safe discharging of capacitors in TVs and video monitors:
--------------------------------------------------------
It is essential - for your safety and to prevent damage to the device under
test as well as your test equipment - that large or high voltage capacitors
be fully discharged before measurements are made, soldering is attempted,
or the circuitry is touched in any way. Some of the large filter capacitors
commonly found in line operated equipment store a potentially lethal charge.
This doesn't mean that every one of the 250 capacitors in your TV need to be
discharged every time you power off and want to make a measurement. However,
the large main filter capacitors and other capacitors in the power supplies
should be checked and discharged if any significant voltage is found after
powering off (or before any testing - the CRT capacitance in a TV or video
monitor, for example, can retain a dangerous or at least painful charge for
days or longer!)
The technique I recommend is to use a high wattage resistor of about
100 ohms/V of the working voltage of the capacitor. This will
prevent the arc-welding associated with screwdriver discharge but will
have a short enough time constant so that the capacitor will drop to
a low voltage in at most a few seconds (dependent of course on the
RC time constant and its original voltage).
Then check with a voltmeter to be double sure. Better yet, monitor
while discharging (not needed for the CRT - discharge is nearly
instantaneous even with multi-M ohm resistor).
Obviously, make sure that you are well insulated!
* For the main capacitors in a TV or monitor power supply which might be
400 uF at 200 V, this would mean a 5K, 10W resistor. RC = 2 seconds.
5RC = 10 seconds. A lower wattage resistor can be used since the total
energy in not that great. If you want to be more high tech, you can
build the capacitor discharge circuit outlined in the companion
document: "Testing capacitors with a multimeter and safe discharge".
This provides a visible indication of remaining charge and polarity.
* For the CRT, use a several M ohm resistor good for 30 kV or more (or a
string of lower value resistors to obtain this voltage rating). A 1/4 watt
job will just arc over! Discharge to the chassis ground connected to the
outside of the CRT - NOT SIGNAL GROUND ON THE MAIN BOARD as you may damage
sensitive circuitry. The time constant is very short - a ms or so.
However, repeat a few times to be sure, then use a shorting clip as these
capacitors have a way of recovering a painful charge if left alone - there
have been too many stories of painful experiences from charge developing for
whatever reasons ready to bite when the HV lead is reconnected.
Note that if you are touching the little board on the neck of the CRT, you
may want to discharge the HV even if you are not disconnecting the fat red
wire - the focus and screen (G2) voltages on that board are derived from the
CRT HV.
WARNING: Most common resistors - even 5 W jobs - are rated for only a few
hundred volts and are not suitable for the 25 kV or more found in modern
TVs and monitors. Alternatives to a long string of regular resistors are
a high voltage probe or a known good focus/screen divider network. However,
note that the discharge time constant with these may be a few seconds. Also
see the section: "Additional information on discharging CRTs".
If you are not going to be removing the CRT anode connection, replacing
the flyback, or going near the components on the little board on the neck
of the CRT, I would just stay away from the fat red wire and what it is
connected to including the focus and screen wires. Repeatedly shoving
a screwdriver under the anode cap risks scratching the CRT envelope which
is something you really do not want to do.
Again, always double check with a reliable voltmeter!
Reasons to use a resistor and not a screwdriver to discharge capacitors:
1. It will not destroy screwdrivers and capacitor terminals.
2. It will not damage the capacitor (due to the current pulse).
3. It will reduce your spouse's stress level in not having to hear those
scary snaps and crackles.
Additional information on discharging CRTs:
------------------------------------------
You may hear that it is only safe to discharge from the Ultor to the Dag.
So, what the @#$% are they talking about? :-).
(From: Asimov (mike.ross@juxta.mnet.pubnix.ten).)
'Dag' is short for Aquadag. It is a type of paint made of a graphite pigment
which is conductive. It is painted onto the inside and outside of picture
tubes to form the 2 plates of a high voltage filter capacitor using the glass
in between as dielectric. This capacitor is between .005uF and .01uF in
value. This seems like very little capacity but it can store a substantial
charge with 25,000 volts applied.
The outside "Dag" is always connected to the circuit chassis ground via a
series of springs, clips, and wires around the picture tube. The high voltage
or "Ultor" terminal must be discharged to chassis ground before working on the
circuit especially with older TV's which didn't use a voltage divider to
derive the focus potential or newer TV's with a defective open divider.
(From: Sam)
CAUTION: The Dag coating/springs/clips/etc. may not be the same as signal
ground on the mainboard. Discharging to that instead could result in all
sorts of expensive blown components. Discharging between the CRT anode cap
and Dag should be low risk though it is best to use a HV probe or properly
rated high value resistor.
For more details, see the document: "TV and Monitor CRT (Picture Tube)
Information.
Removing the CRT HV connector:
-----------------------------
WARNING: Make sure the CRT has been discharged FIRST!
The rubber part is usually not glued down so it can be lifted rather easily.
However, there may be some silicone type grease between the rubber boot (that
looks like a suction cup) and the CRT glass to seal out dust.
A metal clip with a spring keeping it spread out attaches inside the button.
While there are a variety of types of clips actually used, pushing the
connector to one side and/or squeezing it in the appropriate direction (peel
up one side of the rubber to inspect) while gently lifting up should free it.
Probably :-).
The clip (when removed) and CRT button look sort of like this:
||======= HV Cable
/\
Clip | |
(Removed) _| |_
(No DAG coating in vicinity of HV connector)
____________.- -.___________
CRT ____________|______|___________ Glass
Metal Button
Replacement is done in reverse order!
This isn't rocket science and excessive force should not be needed! :-)
The series light bulb trick:
---------------------------
When powering up a monitor (or any other modern electronic devices with
expensive power semiconductors) that has had work done on any power circuits,
it is desirable to minimize the chance of blowing your newly installed parts
should there still be a fault. There are two ways of doing this: use of a
Variac to bring up the AC line voltage gradually and the use of a series load
to limit current to power semiconductors.
Actually using a series load - a light bulb is just a readily available
cheap load - is better than a Variac (well both might be better still) since
it will limit current to (hopefully) non-destructive levels.
What you want to do is limit current to the critical parts - usually the
horizontal output transistor (HOT). Most of the time you will get away with
putting it in series with the AC line. However, sometimes, putting a light
bulb directly in the B+ circuit will be needed to provide adequate protection.
In that location, it will limit the current to the HOT from the main filter
capacitors of line connected power supplies. This may also be required with
some switchmode power supplies as they can still supply bursts of full (or
excessive) current even if there is a light bulb in series with the AC line.
Actually, an actual power resistor is probably better as its resistance is
constant as opposed to a light bulb which will vary by 1:10 from cold to hot.
The light bulb, however, provides a nice visual indication of the current
drawn by the circuit under test. For example:
* Full brightness: short circuit or extremely heavy load - a fault probably
is still present.
* Initially bright but then settles at reduced brightness: filter capacitors
charge, then lower current to rest of circuit. This is what is expected
when the equipment is operating normally. There could still be a problem
with the power circuits but it will probably not result in an immediate
catastrophic failure.
* Pulsating: power supply is trying to come up but shutting down due to
overcurrent or overvoltage condition. This could be due to a continuing
fault or the light bulb may be too small for the equipment.
Note: for a TV or monitor, it may be necessary (and desirable) to unplug the
degauss coil as this represents a heavy initial load which may prevent the unit
from starting up with the light bulb in the circuit.
The following are suggested starting wattages:
* 40 W bulb for VCR or laptop computer switching power supplies.
* 100 W bulb for small (i.e., B/W or 13 inch color) monitors or TVs.
* 150-200 W bulb for large color monitors or projection TVs.
A 50/100/150 W (or similar) 3-way bulb in an appropriate socket comes in
handy for this but mark the switch so that you know which setting is which!
Depending on the power rating of the equipment, these wattages may need to be
increased. I have had to go to a 300 W light bulb for some computer monitors.
However, start low. If the bulb lights at full brightness, you know there is
still a major fault. If it flickers or the TV (or other device) does not quite
come fully up, then it should be safe to go to a larger bulb. Resist the
temptation to immediately remove the bulb at this point - I have been screwed
by doing this. Try a larger one first. The behavior should improve. If it
does not, there is still a fault present.
Note that some TVs and monitors simply will not power up at all with any kind
of series load - at least not with one small enough (in terms of wattage) to
provide any real protection. The microcontroller apparently senses the drop
in voltage and shuts the unit down or continuously cycles power. Fortunately,
these seem to be the exceptions.
Getting inside a monitor:
------------------------
You will void the warranty - at least in principle. There are usually no
warranty seals on a monitor so unless you cause visible damage or mangle the
screws or plastic, it is unlikely that this would be detected. You need to
decide. A monitor still under warranty should probably be returned for
warranty service for any covered problems except those with the most obvious
and easy solutions. Another advantage of using warranty service is that
should your problem actually be covered by a design change, this will be
performed free of charge. And, you cannot generally fix a problem which
is due to poor design!
Getting into a monitor is usually quite simple requiring the removal of 2-10
Philips or 1/4" hex head screws - most around the edge of the cabinet or
underneath, a couple perhaps in the rear. Disconnect the input and power
cables first as it they stay with catch on the rear cover you are detaching.
Reconnect whatever is needed for testing after the cover is removed. Set
the screws aside and make notes if they are not all of the same length
and thread type - putting a too long screw in the wrong place can short out
a circuit board or break something else, for example. A screw that is
too short may not be secure.
Once all visible screws are out, try to remove the cover. There still
may be hidden catches or snaps around the edges or seam or hidden beneath
little plastic or rubber cosmetic covers. Sometimes, the tilt-swivel base
will need to be removed first. If no snaps or catches are in evidence,
the cover may just need a bit of persuasion in the form of a carefully
placed screwdriver blade (but be careful not to damage the soft plastic).
A 'splitting' tool is actually sold for this purpose.
As you pull the cover straight back (usually) and off, make sure that no
other wires are still attached. Often, the main circuit board rests on
the bottom of the cover in some slots. Go slow as this circuit board may
try to come along with the back. Once the back is off, you may need to prop
the circuit board up with a block of wood to prevent stress damage and contact
with the work surface.
Most - but not all - monitors can be safely and stably positioned either
still on the tilt-swivel base or on the bottom of the frame. However, some
will require care as the circuit board will be vulnerable.
Larger monitors are quite heavy and bulky. Get someone to help and take
precautions if yours is one of the unstable variety. If need be, the monitor
can usually safely be positioned on the CRT face if it is supported by
foam or a folded blanket.
Once the cover is off, you will find anywhere from none to a frustratingly
large number of sheetmetal (perforated or solid) shields. Depending on which
circuit boards need to be accessed, one or more of these shields may need
to be removed. Make notes of which screws go where and store in a safe
place. However, manufacturers often place holes at strategic locations
in order to access adjustments - check for these before going to a lot
of unnecessary bother. Note: sheetmetal usually has sharp edges. Take care.
See: Major Parts of Typical SVGA Monitor with Cover
Removed for what will greet you. This particular sample has a shield only
covering the video driver board on the neck of the CRT.
Reassemble in reverse order. Getting the circuit board to slide smoothly
into its slots may take a couple of attempts but otherwise there should
be no surprises.
Specific considerations before poking around inside a TV or monitor:
-------------------------------------------------------------------
Both electrical and mechanical dangers lurk:
* Main filter capacitor(s). This is the most dangerous (not the HV as you
would expect). Fortunately, these capacitors will normally discharge in
a few minutes or less especially if the unit is basically working as the
load will normally discharge the capacitors nearly fully as power is
turned off. With TVs, the main filter capacitor is nearly always on the
mainboard. Monitors are more likely to have a separate power supply
module.
However, you should check across this capacitor - usually only one and by
far the largest in the unit - with a voltmeter and discharge as suggested
in the section: "Safe discharging of capacitors in TVs and video monitors"
if it holds more than a few volts (or wait longer) before touching anything.
Some of these are as large as 1,000 uF charged to 160 V - about 13 w-s or
a similar amount of energy as that stored in an electronic flash. This is
enough to be potentially lethal under the wrong circumstances.
* High Voltage capacitor formed by the envelope of the CRT. It is connected
to the flyback transformer by the fat (usually red) wire at the suction cup
(well, it looks like one anyhow) attached to the CRT. This capacitor can
hold a charge for quite a while - weeks in the case of an old tube type TV!
If you want to be doubly sure, discharge this also. However, unless you
are going to be removing the HV connector/flyback, it should not bother you.
The energy stored is about 1 w-s but if you touch it or come near to an
exposed terminal, due to the high voltage, you will likely be handed *all*
the energy and you *will* feel it. The danger is probably more in the
collateral damage when you jump ripping flesh and smashing your head against
the ceiling.
Some people calibrate their jump based on voltage - about 1 inch/V. :-).
There will be some HV on the back of the circuit board on the neck of the
CRT but although you might receive a tingle but accidentally touching the
focus or screen (G2) pins, it is not likely to be dangerous.
* CRT implosion risk. Don't hammer on it. However, it is more likely that
you will break the neck off the tube since the neck is relatively weak. This
will ruin your whole day and the TV or monitor but will likely not result in
flying glass everywhere. Just, don't go out of your way to find out.
* Sharp sheet metal and so forth. This is not in itself dangerous but
a reflex reaction can send your flesh into it with nasty consequences.
Dusting out the inside of a monitor:
-----------------------------------
The first thing you will notice when you remove the cover is how super
dusty everything is. Complements to the maid. You never dreamed there
was that much dust, dirt, and grime, in the entire house or office building!
Use a soft brush (like a new paintbrush) and a vacuum cleaner to carefully
remove the built up dust. Blowing off the dust will likely not hurt the unit
unless it gets redeposited inside various controls or switches but will
be bad for your lungs - and will spread dirt all over the room. Don't turn
anything - many critical adjustments masquerade as screws that just beg to
be tightened. Resist the impulse for being neat and tidy until you know
exactly what you are doing. Be especially careful around the components on
the neck of the CRT - picture tube - as some of these are easily shifted
in position and control the most dreaded of adjustments - for color purity
and convergence. In particular, there will be a series of adjustable ring
magnets. It is a good idea to mark their position in any case with
some white paint, 'white out', or a Magic Marker so that if they do get
moved - or you move them deliberately, you will know where you started.
Troubleshooting a monitor with the mainboard disconnected:
---------------------------------------------------------
There are times when it is desirable to remove the chassis or mainboard and
work on it in a convenient location without having to worry about the
attachments to the CRT and cabinet circuitry.
My approach is usually to do as much work as possible without removing the
main board and not attempt to power it up when disconnected since there are
too many unknowns. Professionals will plug the chassis into a piece of
equipment which will simulate the critical functions but this is rarely
an option for the doit-yourselfer.
Note that if you have a failure of the power supply - blown fuse, startup,
etc., then it should be fine to disconnect the CRT since these problems
are usually totally unrelated. Tests should be valid.
However, if you really want to do live testing with the main board removed,
here are some considerations. There are usually several connections to the
CRT and cabinet:
* Deflection yoke - since the horizontal coils are part of the horizontal
flyback circuit, there could be problems running without a yoke. This
could be anything from it appearing totally dead to an overheating or
blown horizontal output transistor. There may be no problems. Vertical
and any convergence coils may or may not be problems as well.
* CRT video Driver board - pulling this should not usually affect anything
except possibly video output and bias voltages.
* CRT 2nd anode - without the CRT, there will be no capacitor to filter
the high voltage and you would certaily want to insulate the HV connector
**real** well. I do not know whether there are cases where damage to
flyback could result from running in thie manner, however.
* Front panel controls - disconnecting these may result in inability to
even turn the unit on, erratic operation, and other unexpected behavior.
* Degauss - you just won't have this function when disconnected. But who
cares - you are not going to be looking at the screen anyhow.
* Remote sensor - no remote control but I doubt that the floating
signals will cause problems.
* Speakers - there will be no audio but this should not cause damage.
If you do disconnect everything, make sure to label any connectors whose
location or orientation may be ambiguous. Most of the time, these will
only fit one way but not always.
Comments on repairing modern computer monitors:
----------------------------------------------
(From: Wild Bill (kwag98@tcis.net).)
Without even taking into consideration all of the other features of
most late model (15" or larger) monitors, such as the multisync and
multi-resolution circuitry, many of these units are very complex.
They combine almost every example of present circuit design technology.
A vacuum display tube, digital data, HF switching, all types of regulators
and sense circuits and linear power devices. Funny too, that the end result
is just dots of light.
A good (perhaps the best) first action is to search the USENET newsgroup
sci.electronics.repair via
an archive like Deja.com for
previous postings of questions on the same model with related symptoms and
replies. Solder in the replacement part, and BINGO, it's repaired. Rest
assured that it's always something simple. Yeah, right. :) Time to check
some archive repair sites with tech-tips databases.
Typically, for a dead unit, I get a DMM, pencil and paper....
After a fairly thorough overall inspection, i generally resort to a
section-by-section investigation for shorted/open power devices, followed by
PN junction checks, then an overall ESR check SxS.
In circuit ESR checking will nearly always convince me to replace at least a
couple of caps. But if ya don't replace 'em, ya just never know. Hehehe.
By now, I'm at least an hour into this potential research project, if the
unit's operation hasn't yet been restored.
The next phase is usually determined by whatever i feel like doing next.. i
might get a couple of datasheets, try a series lamp technique, or test the
major parts.. flyback/IHVT, CRT or yokes. If one of these are faulty, it
will help determine the cost effectiveness of proceeding. If it's not my
monitor, i contact the owner.
Barring any major parts failure, there are several more options for a
direction to proceed in.. making sense of any of the available voltages or
waveforms, checking the HV semis for leakage, or as a last (but maybe not
final) resort.. making circuit diagrams of specific sections.
If there hasn't been any sign of progress by this point, the unit usually
finds it's way to a shelf until more inspiration arrives.. that reminds me,
when did i place that order?
****************** Monitor Adjustments ******************
These include both controls accessible to the user (and often not understood)
as well as internal adjustments that may need to be touched up due to the
aging of components or following a repair.
User picture adjustment:
-----------------------
For general viewing, subdued lighting is preferred. Avoid backlighting
and direct overhead lighting if possible.
Display an image with a variety of colors and the full range of brightness
from deep shadows to strong highlights. For PCs, a Windows desktop is
generally satisfactory. An outdoor scene on a sunny day is excellent for
studio monitors. Alternatively, use a test pattern specially designed
for this purpose.
Turn the BRIGHTNESS and CONTRAST controls (or use the buttons) all the way
down.
Increase the BRIGHTNESS until a raster is just visible in the darkest
(shadow) areas of the picture and then back off until it **just** disappears.
Increase the CONTRAST until the desired intensity of highlights is obtained.
Since BRIGHTNESS and CONTRAST are not always independent, go back and forth
until you get the best picture.
On monitors with a color balance adjustment, you may want to set this but
unless you are doing photorealistic work, using the manufacturer's defaults
will be fine unless you need to match the characteristics of multiple
monitors located side-by-side.
Focus adjustment:
----------------
One of the most common complaints is that the monitor is not as crisp as
it used to be - or just not as sharp as expected.
Assuming that the focus has just been gradually getting worse over time,
tweaking the internal focus control may be all that is needed.
Some monitors have the focus adjustment accessible through a (possibly
unmarked) hole in the side or rear of the case. If there is a single
hole, it is almost certainly for overall focus. If there are two holes,
one may be the screen (G2 - master brightness) or the two adjustments may
be for different aspects of focus (e.g., horizontal and vertical). Just
carefully observe what happens when each adjustment is moved a little so
that you can return it to its original setting if you turned the wrong one.
Use a thin insulated screwdriver - preferably with a plastic blade. As
a extra precaution, determine of the screwdriver will mate easily with the
adjustment with the monitor **off** (don't turn anything, however).
Where there are two adjustment knobs on the flyback transformer, the top one
is generally for focus and the bottom one is for G2.
Most inexpensive monitors have only what is known as static focus - a constant
voltage derived from the HV power supply is applied to the focus grid of the
CRT. This does not allow for optimal focus across the screen and any setting
is just a compromise between central and edge sharpness.
Better monitors will have separate H and V focus controls as well as dynamic
focus circuitry which generates focus correction signals that are a function
of screen position to compensate for changing distance to electron guns at the
edges and corners of the screen. There may be some interaction between the
static and dynamic adjustments. If either of these controls has no effect or
insufficient range, then there may be a fault in the circuitry for that
particular adjustment - a fault with the driver, waveform source, power
supply, etc.
The most sophisticated schemes use a microprocessor (or at least digital
logic) to specify the waveform for each section of the screen with a map of
correction values stored in non-volatile memory. It would be virtually
impossible to troubleshoot these systems without detailed service information
and an oscilloscope - and even then you might need a custom adapter cable and
PC software to adjust values!
Also see the section: "About the quality of monitor focus".
If you need to go inside to tweak focus pots:
Safety: as long as you do not go near anything else inside the monitor while
it is on AND keep one hand in you pocket, you should be able to do this without
a shocking experience.
Plug it in, turn it on and let it warm up for a half hour or so. Set your
PC (or other video source) to display in the resolution you use most often.
First turn the user brightness and contrast fully counterclockwise. Turn
brightness up until the raster lines in a totally black area appear, then
back a hair until they disappear. Then, turn the contrast control up until
you get a fairly bright picture. Fullly clockwise is probably ok. Adjust
FOCUS for generally best focus. You will not be able to get it razor sharp
all over the screen - start at the center and then try to get the
edges and corners as good as you can without messing up the center too much.
Double check that the focus is OK at your normal settings of brightness and
contrast and at other resolutions that you normally use.
The focus pot is usually located on the flyback transformer or on an
auxiliary panel nearby. The focus wire usually comes from the flyback or
the general area or from a terminal on a voltage the multiplier module
(if used). It is usually a wire by itself going to the little board
on the neck of the CRT.
The SCREEN control adjusts background brightness. If the two controls are
not marked, you will not do any damage by turning the wrong one - it will
be immediately obvious as the brightness will change rather than focus
and you can then return it to its original position (or refer to the section
on brightness adjustments to optimize its setting).
On a decent monitor, you should be able to make out the individual scanning
lines at all resolutions though it will be toughest at the highest scan rates.
If they lines are fuzzy, especially in bright areas, then focus may need
to be adjusted or there may be an actual fault in the focus circuitry or
a defective or just marginal CRT.
Brightness and color balance adjustment:
---------------------------------------
A monitor which has a picture that is too dark or too bright and cannot be
adequately set with the user brightness and contrast controls may need
internal adjustment of the SCREEN (the term, screen, here refers to a
particular electrode inside the CRT, not really the brightness of the screen
you see, though it applies here), MASTER BRIGHTNESS, or BACKGROUND level
controls. As components age, including the CRT, the brightness will
change, usually decrease. The following procedure will not rejuvenate
an old CRT but may get just enough brightness back to provide useful
functionality for a few months or longer. If the problem is not with the age
of the CRT, then it may return the monitor to full brightness. The assumption
here is that there is a picture but the dark areas are totally black and
the light areas are not bright enough even with the user brightness control
turned all the way up.
Note that circuit problems can also cause similar symptoms. These are
particularly likely if the brightness descresed suddenly - CRT emission
problems will result in a gradual decrease in brightness over time.
In most cases, the cover will need to be removed. The controls we
are looking for may be located in various places. Rarely, there will
be access holes on the back or side. However, if there are unmarked
holes, then the FOCUS and SCREEN controls are the most likely possibilities.
The controls may be located on the:
* Flyback (LOPT) transformer. Usually there is a master screen control
along with a focus control on the flyback transformer.
* A little board on the neck of the CRT. There may be a master screen
control. a master brightness control, a master background level control,
or individual controls for red, green, and blue background level. Other
variations are possible. There may also be individual gain/contrast
controls.
* Main video board is less common, but the background level controls may
be located here.
Display a black and white picture at the video resolution you consider most
important. Select one that has both full blacks and full whites - an nice
sunny outdoor scene that has been converted from a color image, for example.
Set the user brightness control to its midpoint and the user contrast
control as low as it will go - counterclockwise.
Let the monitor warm up for at least 15 minutes so that components can
stabilize.
If there is a MASTER BRIGHTNESS or BACKGROUND level control, use this to
make the black areas of the picture just barely disappear. Them, increase
it until the raster lines just appear. (They should be a neutral gray.
If there is a color tint present, then the individual color background
controls will need to be adjusted to obtain a neutral gray.) If there is no
such control, use the master screen control on the flyback. If it is unmarked,
then try both of the controls on the flyback - one will be the screen control
and the other will be focus - the effects will be obvious. If you did touch
focus, set it for best overall focus and then get back to the section on focus
once you are done here.
If there are individual controls for each color, you may use these but be
careful as you will be effecting the color balance. Adjust so that the
raster lines in a black area are just visible and dark neutral gray.
If there is a 'service switch' you may prefer to make the adjustment
with this in the service position. The raster will collapse to a single
horizontal line and the video input will be disabled and forced to black.
The BACKGROUND or SCREEN control can then be adjusted as above.
Now for the gain controls. On the little board on the neck of the CRT
or on the video or main board there will be controls for R, G, and B DRIVE
(also may be called GAIN, or CONTRAST - they are the same). The knobs or
slots may even be color coded as to which primary (R,G,B) it affects.
If there are only two then the third color is fixed and if the color balance
in the highlights of the picture was ok, then there is nothing more you can
do here.
Set the user contrast control as high as it will go - clockwise.
Now adjust each internal color DRIVE control as high as you can without
that particular color 'blooming' at very bright vertical edges. Blooming
means that the focus deteriorates for that color and you get a big blotch
of color trailing off to the right of the edge. You may need to go back
and forth among the 3 DRIVE controls since the color that blooms first
will limit the amount that you can increase the contrast settings. Set
them so that you get the brightest neutral whites possible without any
single color blooming.
Note that this is ignoring the effects of any beam current or brightness
limiter circuitry. Any recommendations in the service manual should be
followed to minimize the chance of excess X-ray emissions as well as to
avoid burn-in of the phosphor screen.
Now check out the range of the user controls and adjust the appropriate
internal controls where necessary. You may need to touch up the background
levels or other settings. Check at the other resolutions and refresh rates
that you normally use.
If none of this provides acceptable brightness, then either your CRT
is in its twilight years or there is something actually broken in the
monitor. If the decrease in brightness has been a gradual process over the
course of years, then it is most likely the CRT. As a last resort you can
try increasing the filament current to the CRT the way CRT boosters that
used to be sold for TVs worked. See the section: "Brightening an old CRT".
Optimal procedure for setting brightness/background and screen adjustments:
--------------------------------------------------------------------------
For slight tweaks, the following is not necessary. However, if someone
turned all the internal controls, if you are making significant changes
that affect G2 (screen), or you are setting up a new or replacement CRT for
the first time, then following the procedure below is desirable to achieve
best performance and maximize life of the CRT.
The typical user controls - brightness and contrast can, of course, be set
arbitrarily, depending on video content and ambient lighting conditions.
Set the user brightness and contrast controls in the middle for the following
adjustments and let the monitor warm up for 20 minutes or so.
(From: Jeroen Stessen (Jeroen.Stessen@philips.com).)
Now the screen control, that's another matter. It sets the voltage
on the second grid of the electron guns, typically between +500 and
+1000 V. You will want to use a well-isolated screwdriver for that
if it is a naked potentiometer. In the old days there used to be 3
separate potentiometers for 3 G2s, now there is generally only one.
Its purpose is to set the cutoff voltage for the guns, i.e. the
voltage between K and G1 at which the beam is just off. The higher
you set the VG2, the higher VK - VG1 must be to cut off the beam.
If you set VG2 too low then your picture will be dark. You can
compensate for that with the brightness control, which in effect will
lower the VKs. A disadvantage is that you will not get optimum
sharpness and peak brightness from your picture tube.
If you set VG2 too high then your picture will be bright. You can
compensate for that with the brightness control, which in effect will
raise the VKs. You might even get retrace lines which can usually
not be made to disappear with the brightness control. Another
disadvantage is that you will not get optimum LIFETIME from your
picture tube. With a too high cutoff voltage the cathode (electron
emitting surface) will wear out too soon.
You will need to see the picture tube specifications (or possibly
the service manual for the monitor --- sam) in order to find the correct
setting for the cutoff voltage. This is measured as VK - VG1 (for each
channel RGB) and is typically 130-160 V max. There will be spread between
the 3 channels, typically the highest of the 3 measured values will be set
against the upper limit.
The usual adjustment procedure is as follows:
* Use any low-level adjustments to set a black picture with all 3
cathode voltages at the specified level (e.g. 130 V) above
the VG1 voltage (may be 0 V or 12 V or 20 V ?). (These are typically
called RGB brightness, bias, or background level and are often on the
little board on the neck of the CRT but not always --- sam).
* Adjust VG2 (screen) until one colour just starts too light up,
turn it back down until the screen is just black again. (Occasionally,
there are two G2 controls - one on the flyback and another on the CRT neck
board or elsewhere. If so, they control are basically in series - leave
the one on the flyback alone if the other one has enough range.)
* Now adjust 2 of the 3 low-level black controls until the
other 2 colours just light up, and then back to black again.
* Select a white picture and use 2 low-level white (RGB drive or gain, also
generally on the neck board --- sam) controls to set the proper colour
temperature for white to your own taste.
* Check your black calibration again, may have to iterate a bit.
Position, size, and linearity adjustment:
----------------------------------------
Position and size are usually user controls on computer and video monitors
but not on TVs. On monitors with digital controls, they may usually be set
for each resolution and (automatically) stored in non-volatile memory so they
will be retained when the monitor is turned off. On cheaper monitors, there
may be a knobs on the front or back panel and may need to readjusted whenever
the scan rate/resolution is changed. Sometimes, there are located internally.
There may be separate adjustments for each scan range and may or may not be
accessible through holes in the back panel.
There may also be an adjustment called 'horizontal phase' which controls the
relative timing of the horizontal sync pulse with respect to retrace. Its
effect is subtly different than horizontal position which actually moves the
raster. If possible, center the raster and then use H Phase to center the
picture.
In monochrome monitors (mostly), position may be set via a pair of rings on the
neck of the CRT.
Size can be set to your preference for each scan rate (if they are
independent). For computer work, slight underscan is often preferred as
all of the frame buffer is visible. However, any slight geometric problems
with the raster will be all too visible when compared with the straight
sides of the CRT bezel.
Note that resolutions like 640 x 480, 800 x 600, and 1024 x 768 all have a
4:3 aspect ratio. The edge of the image will line up with the bezel on most
if not all monitors since CRTs are made to a 4:3 aspect ratio. However,
resolutions like 1280 x 1024 and 1600 x 1280 have a 5:4 aspect ratio. With
these, in order to get (highly desirable) square pixels, the horizontal size
must be adjusted slightly smaller than that required to fill the screen.
For normal viewing of video (television) monitors, raster size should be set
so that there is about 10-15 percent overscan all around. This will allow
ample margin for power line voltage fluctuations, component aging, and the
reduction in raster size that may occur with some VCR special effects (CUE and
REV) modes. However, for studio use, underscan is often preferred or at least
an option to permit the entire raster to be inspected.
Modern color monitors may not have any horizontal linearity control but you
may find this on older models. There may be an internal vertical linearity
adjustment. I am not aware of any that have user accessible linearity
controls. If there are internal pots or coils, you will need to go back
and forth between size and linearity as these adjustments are usually not
independent.
Of course, parameters controlling your video card also affect position and
size. There is no best approach to reconciling the effects of monitor and
video card position adjustments. But, in general, start with the monitor
controls centered within their range or use the memory defaults as
appropriate. Then, use the video card setup program to optimize the
settings. Only if these do not have enough range should you use the
monitor controls.
Comments on linearity or lack thereof:
-------------------------------------
(From: Jerry Greenberg (jerryg50@hotmail.com).)
If you can get a grating test generator this would be the proper way
to test for non-linearity. Using a camera or device other than that
would not be an acceptable reference if you call any engineer from the
manufacture. If you mention a grating generator, he will certainly
listen.
You would need the service manual for the model to know the specs. Some of
these sets can have a non-linearity of up to about 2% near to the edges. Only
professional broadcast monitors will be down to the 0.5% and less error factor
near to the corners.
On a 27 inch screen 2% can mean an error of can give a visible non-linearity
of 0.5 inches. Convergence errors can be as much as 0.25 or 1/4 inch at the
corners. Generally they are more accurate than these figures. This is the
worse case that is generally accepted on a consumer TV by the manufactures.
I have found that on flat screen consumer TV sets, the linearity sort of gets
a bit stretched towards the ends of the scan. This is because of the beam
angle. There is compensation for azimuth of beam focus (dynamic focus) and
for the scans to a degree that keeps the price of the TV within consumer
range.
The screens that are a bit more spherical or rounded will have less of this
effect because it is lower in cost to compensate for these errors. A true
accurate screen would be one that is spherical following exactly to the beam
angle. But, for viewing this would not be very desirable.
Pincushion adjustments:
----------------------
Horizontal pincushion refers to any bowing in or out on the vertical sides of
the raster. There is not usually any explicit vertical pincushion adjustment.
Adjustment usually uses two controls - amplitude and phase. Pincushion
amplitude as its name implies, controls the size of the correction. Pincushion
phase affects where on the sides it is applied. Don't expect perfection.
If the controls have no effect, there is probably a fault in the pincushion
correction circuitry.
It is best to make these adjustments with a crosshatch or dot test pattern
Geometry adjustment:
-------------------
This refers to imperfections in the shape of the picture not handled
by the pincushion and size adjustments. These types of defects include a
trapezoidal or keystone shaped raster and jogs or wiggles around the periphery
of the raster. Unfortunately, one way these are handled at the factory is to
glue little magnets to strategic locations on the CRT and/or rotate little
magnets mounted on the yoke frame. Unless you really cannot live with the
way it is (assuming there isn't something actually broken), leave these
alone! You can end up with worse problems. In any case, carefully mark the
position AND orientation of every magnet so that if this happens, you can
get back to where you started. If the magnets are on little swivels, some
experimenting with them one at a time may result in some improvement. Of
course it is best to obtain a service manual and follow its instructions.
However, this may not be possible at reasonable cost or at all for many
computer monitors.
Why is the convergence on my monitor bad near the edges:
-------------------------------------------------------
Very simple - nothing is quite perfect. Perfect convergence is not
even necessarily possible in theory with the set of adjustments available
on a typical monitor. It is all a matter of compromises. Consider what
you are trying to do: get three electron beams which originate from
different electron guns to meet at a single point within a fraction
of a mm everywhere on the screen. This while the beams are scanning
at an typical effective writing rate of 50,000 mph across the face of a 17"
CRT (assumed resolution: 1024x768 at 75 Hz) in a variable magnetic environment
manufactured at a price you can afford without a second mortgage!
The specifications for misconvergence have two parts: a center error and a
corner error. The acceptable center error is always the smaller of the
two - possibly .1-.2 mm. compared to .3-.5 mm in the corners. Very often,
you will find that what you are complaining about is well within this
specification.
CRT purity and convergence:
--------------------------
Purity assures that each of the beams for the 3 primary colors - R, G, B, -
red, green, and blue - strikes only the proper phosphor for that color. A
totally red scene will appear pure red and so forth. Symptoms of poor purity
are blotches of discoloration on the screen. Objects will change shades of
color when the move from one part of the screen to another. There may even be
excess non-uniformity of pure white or gray images.
Convergence refers to the control of the instantaneous positions of the red,
green, and blue spots as they scan across the face of the CRT so that they are
as nearly coincident as possible. Symptoms of poor convergence are colored
borders on solid objects or visible separate R, G, and B images of fine lines
or images,
Note: It is probably best to face the monitor East-West (front-to-back) when
performing any purity and convergence adjustments. Since you probably do not
know what orientation will eventually be used, this is the best compromise as
the earth's magnetic field will be aligned mostly across the CRT. This will
minimize the possible rotation of the picture when the unit is moved to its
final position but there may be a position shift. Neither of these is that
significant so it probably doesn't really matter that much unless you are
super fussy. Of course, if you know the final orientation of the monitor use
that instead. Or, plan to do the final tilt and position adjustments after
the monitor is in position - but this will probably require access to the
inside!
First, make sure no sources of strong magnetic fields are in the vicinity of
the monitor - loudspeakers, refrigerator magnets, MRI scanners, etc. A nearby
lightning strike or EMP from a nuclear explosion can also affect purity
so try to avoid these.
Cycle power a couple of times to degauss the CRT (1 minute on, 20 minutes
off) - see the section: "Degaussing (demagnetizing) a CRT". If the built
in degaussing circuits have no effect, use an external manual degaussing coil
to be sure that your problems are not simply due to residual magnetism.
Assuming this doesn't help, you will need to set the internal purity
and/or convergence adjustments on the CRT.
First, mark the positions of all adjustments - use white paint, 'White out',
or a Magic Marker on the ring magnets on the neck of the CRT, the position
and tilt of the deflection yoke, and any other controls that you may touch
deliberately or by accident.
Note: if your monitor is still of the type with a drawer or panel of knobs
for these adjustments, don't even think about doing anything without a
service manual and follow it to the letter unless the functions of all
the knobs is clearly marked (some manufacturers actually do a pretty good
job of this).
CRT purity adjustment:
---------------------
Purity on modern CRTs is usually set by a combination of a set of ring
magnets just behind the deflection yoke on the neck of the CRT and the
position of the yoke fore-aft. As always, mark the starting position of
all the rings and make sure you are adjusting the correct set if rings!
Use the following purity adjustment procedure as a general guide only.
Depending on the particular model monitor, your procedure may substitute
green for red depending on the arrangement of guns in the CRT. The procedures
for dot-mask, slot mask, and Trinitron (aperture grille) CRTs will vary
slightly. See you service manual!
Obtain a white raster (sometimes there is a test point that can be grounded
to force this). Then, turn down the bias controls for blue and green so
that you have a pure red raster. Let the monitor warm up for a minimum of
15 minutes.
Loosen the deflection yoke clamp and move the yoke as far back as it will go,
Adjust the purity magnets to center the red vertical raster on the screen.
Now, move the yoke forward until you have the best overall red purity.
Tighten the clamp securely and reinstall the rubber wedges (if your CRT
has these) to stabilize the yoke position. Reset the video adjustments
you touched to get a red raster.
CRT convergence adjustment:
--------------------------
In the good old days when monitors were monitors (and not just a mass
produced commodity item) there were literally drawers or panels full of
knobs for setting convergence. One could spend hours and still end up
with a less than satisfactory picture. As the technology progressed,
the number of electronic adjustments went down drastically so that today
there are very few if any. However, some high end monitors do have user
accessible controls for minor adjustment of static (center) convergence.
Unless you want a lot of frustration, I would recommend not messing with
convergence. You could end up a lot worse. I have no idea what is used
for convergence on your set but convergence adjustments are never
quite independent of one another. You could find an adjustment that
fixes the problem you think you have only to discover some other area
of the screen is totally screwed. In addition, there are adjustments
for geometry and purity and maybe others that you may accidentally move
without even knowing it until you have buttoned up the set.
Warning: Accurately mark the original positions - sometimes you will change
something that will not have an obvious effect but will be noticeable
later on. So it is extremely important to be able to get back to where
you started. If only red/green vertical lines are offset, then it is
likely that only a single ring needs to be moved - and by just a hair.
But, you may accidentally move something else!
If you really cannot live with it, make sure you mark everything very
carefully so you can get back to your current state. A service manual is
essential!
Convergence is set using a white crosshatch or dot test pattern. For PCs
(a similar approach applies to workstations) If you do not have a test
pattern generator, use a program like Windows Paint to create a facsimile
of a crosshatch pattern and use this for your convergence adjustments.
For a studio video monitor, any static scene (from a camcorder
or previously recorded tape, for example) with a lot of fine detail will
suffice.
Static convergence sets the beams to be coincident in the exact center of
the screen. This is done using a set of ring magnets behind the purity
magnets on the CRT neck. (Set any user convergence controls to their
center position).
Adjust the center set of magnets on the CRT neck to converge blue to green
at the center of the screen. Adjust the rear set of magnets to converge
red to green at the center of the screen." Your monitor may have a slightly
different procedure.
Dynamic convergence adjusts for coincidence at the edges and corners.
On old tube, hybrid, and early solid state monitors, dynamic convergence was
accomplished with electronic adjustments of which there may have been
a dozen or more that were not independent. With modern monitors, convergence
is done with magnet rings on the neck of the CRT, magnets glued to the CRT,
and by tilting the deflection yoke. The clamp in conjunction with rubber
wedges or set screws assures that the yoke remains in position.
Remove the rubber wedges.
Loosen the deflection yoke clamp just enough so that it can be tilted but
will remain in the position you leave it. Rock the yoke up and down to
converge the right and left sides of the screen. Rock the yoke from side
to side to converge the top and bottom of the screen. The rubber wedges
can be used as pivots to minimize the interaction between the two axes but
you may need to go back and forth to optimize convergence on all sides.
Reinstall the wedges firmly and tape them to the CRT securely. Tighten the
yoke clamp enough to prevent accidental movement.
Some monitors may use a plastic frame and set screws instead of just a clamp
and rubber wedges but the procedure is similar.
Refer to your service manual. (Is this beginning to sound repetitious?)
For additional comments on convergence adjustments, see the section: "Tony's
notes on setting convergence on older delta gun CRTs".
Tilted picture:
--------------
You have just noticed that the picture on your fancy (or cheap) monitor is not
quite horizontal - not aligned with the front bezel. Note that often there is
some keystoning or other geometric distortion as well where the top and bottom
or left and right edges of the picture are not quite parallel - which you may
never have noticed until now. Since this may not be correctable (at least,
not without a lot of hassle), adjusting tilt may represent a compromise at
best between top/bottom or left/right alignment of the picture edges. You
may never sleep again knowing that your monitor picture is not perfect! BTW,
I can sympathize with your unhappiness. Few things are more annoying than a
just noticeable imperfection such as this.
This is probably one reason why older monitors tended not to be able to expand
the picture to totally fill the screen - it is easier to overlook imperfect
picture geometry if there is black space between the edges of the picture and
the bezel!
There are several possible causes for a tilted picture:
1. Monitor orientation. The horizontal component of the earth's magnetic field
affects this slightly. Therefore, if you rotate the unit you may be able
to correct the tilt. Of course, it will probably want to face the wall!
Other external magnetic fields can sometimes cause a rotation without any
other obvious effects - have you changed the monitor's location? Did an
MRI scanner move in next door?
2. Need for degaussing. Most of the time, magnetization of the CRT will
result in color problems which will be far more obvious than a slight
rotation. However, internal or external shields or other metal parts in
the monitor could become magnetized resulting a tilt. More extensive
treatment than provided by the built-in degaussing coil may be needed.
Even, the normal manual degaussing procedure may not be enough to get close
enough to all the affected parts.
3. You just became aware of it but nothing has changed. Don't dismiss this
offhand. It is amazing how much we ignore unless it is brought to our
attention. Are you a perfectionist? Did your friend just visit boasting
about his P8-1000 screamer and point the tilt out to you?
4. There is an external tilt control which may be misadjusted. Newer Sony
monitors have this (don't know about TVs) - a most wonderful addition.
Too bad about the stabilizing wires on Trinitron CRTs. A digital control
may have lost its memory accidentally. The circuitry could have a problem.
For example, on the Sony CPD1730, you press the left arrow button and blue
'+' button at the same time. Then adjust the tilt with the red buttons.
5. There is an internal tilt control that is misadjusted or not functioning.
The existence of such a control is becoming more common.
6. The deflection yoke on the CRT has gotten rotated or was not oriented
correctly at the time of the set's manufacture. Sometimes, the entire yoke
is glued in place in addition to being clamped adding another complication.
If the monitor was recently bumped or handled roughly, the yoke may have
been knocked out of position. But in most cases, the amount of abuse
required to do this with the yoke firmly clamped and/or glued would have
totally destroyed it in the process.
There is a risk (in addition to the risk of frying yourself on the various
voltages present inside an operating monitor) of messing up the convergence
or purity when fiddling with the yoke or anything around it since the yoke
position on the neck of the tube and its tilt may affect purity and
convergence. Tape any rubber wedges under the yoke securely in place
as these will maintain the proper position and tilt of the yoke while you
are messing with it. (Don't assume the existing tape will hold - the
adhesive is probably dry and brittle).
7. The CRT may have rotated slightly with respect to the front bezel.
Irrespective of the cause of the tilt, sometimes it is possible to
loosen the 4 (typical) CRT mounting screws and correct the tilt by
slightly rotating the CRT. This may be easier than rotating the yoke.
Just make sure to take proper safety precautions when reaching inside!
Monchrome monitor size, position, and geometry adjustments:
----------------------------------------------------------
These tend to be a lot simpler and less critical than for color monitors
or TV sets.
On a monochrome (B/W) monitor you will probably see some of the following
adjustments:
1. Position - a pair of rings with tabs on the neck of the CRT.
There may be electronic position adjustements as well.
2. Width and height (possibly linearity as well) controls. There may be
some interaction between size and linearity - a crosshatch test pattern
is best for this. Vertical adjustments are almost always pots while
horizontal (if they exist) may be pots and/or coils. Where desired,
set sizes for 5-10% overscan to account for line voltage fluctuations and
component drift. Confirm aspect ratio with test pattern which includes
square boxes.
3. Geometry - some little magnets either on swivels around the yoke or
glued to the CRT. If these shifted, the the edges may have gotten
messed up - wiggles, dips, concave or convex shapes. There may be
a doxen or more each mostly affecting a region around the edge of the
raster. However, they will not be totally independent.
Check at extremes of brightness/contrast as there may be some slight
changes in size and position due to imperfect HV regulation.
There may be others as well but without a service manual, there is no
way of knowing for sure.
Just mark everything carefully before changing - then you will be able to
get back where you started.
****************** Low Voltage Power Supply Problems ******************
Low voltage power supply fundamentals:
-------------------------------------
Monitors require a variety of voltages (at various power levels) to function.
The function of the low voltage power supply is to take the AC line input
of either 115 VAC 60 Hz (220 to 240 VAC 50 Hz or other AC power in Europe and
elsewhere) and produce some of these DC voltages.
* In all cases, the power to the horizontal output transistor (HOT) of the
horizontal deflection system (B+) is obtained directly from the low voltage
power supply.
Note: we will often use the term 'B+' to denote the main DC voltage that
powers the horizontal deflection system of most monitors.
* In some cases, some other DC voltages are also derived directly from the AC
line by rectification, filtering, and possibly regulation.
* With small video monitors which operate at a fixed scan rate (e.g., TV
monitors), many or most of the low voltages may be derived from secondary
windings on the flyback (LOPT) transformer of the horizontal deflection
system.
* The typical SVGA autoscan monitor will use one or more switchmode power
supplies (SMPSs) to provide most or all of the low voltages - the flyback
isn't used for this purpose. (High voltage is obtained from a flyback type
supply or a separate HV module in which case there may be no flyback at
all!)
* There are also various (and sometimes convoluted) designs using combinations
of any or all of the above.
Typical Switchmode Power Supply for Small SVGA Color
Monitor shows the complete schematic for the SMPS from a "I guarantee you
never heard of the brand name" monitor.
The AC line input and degauss components are at the upper left, the SMPS
chopper, its controller, and feedback opto-isolator are lower left/middle,
and the secondaries - some with additional regulation components - occupy the
entire right side of this diagram. Even for relatively basic application such
as this, the circuitry is quite complex. There are more than a half dozen
separate outputs regulated in at least 3 different ways!
For large high performance auto-scan monitors, it becomes even worse as highly
stable voltages need to be programmed based on a wide range of scan rates.
Several common design approaches are used to generate the required variable
regulated B+ voltage:
1. A separate programmable SMPS generates the B+. This is done by selecting
its reference voltage or the fraction of the output voltage that is fed
back to the regulator.
2. A voltage from the main SMPS is fed through an additional series switchmode
or linear regulator that drops it down to the required value.
3. One of several fixed post-regulators is selected based on scan rate.
Technique (2) is used by the power supply is the diagram, above. Can you
locate the circuitry? Hint: Look in the upper right hand corner of the
schematic.
The need for a variable B+ is one area where a typical PC monitor departs
significantly in design compared to a TV or fixed scan rate studio or
workstation monitor. Nearly everything is made more complex as a result of
this requirement.
Components of the low voltage power supply:
------------------------------------------
All monitor low voltage power supplies will have:
1. A power switch, relay, or triac to enable main power.
2. Various line filter, RFI, and surge suppression components (coupled
inductors, LCL filter networks, MOVs, etc.).
3. A set of rectifiers - usually in a bridge or doubler configuration - to
turn the AC into DC. Additional small ceramic capacitors are normally
placed across the diodes to reduce RF interference. There may be an
inrush current limiter in the form of an NTC (Negative Temperature
Coefficient) resistor.
4. One or more large filter capacitors to smooth the unregulated DC. This
voltage is either around 300 to 320 VDC (doubled from 115 VAC or bridge
rectified from 230 VAC) for compatibility with U.S. and foreign power or
150 to 160 VDC bridge rectifier from the 115 VAC line.
Many monitors permit the input voltage to be either 115 or 230 VAC
depending on a switch or jumper, or automatically adapt to these or a
range of input voltages - usually 100 to 240 VAC or DC. The latter are
termed 'universal' power supplies.
5. A discrete, hybrid, IC, or switchmode regulator to provide B+ to the
horizontal deflection.
6. Some means of generating the various other DC voltages required by the
monitor's analog and logic circuitry.
Items (1) to (6) may be part of a separate low voltage power supply module
or located on the mainboard.
7. Zero or more voltage dividers and/or regulators to produce additional
voltages directly from the line power. This relatively rare except for
startup circuits. THESE VOLTAGES WILL NOT BE ISOLATED FROM THE AC LINE!
8. A degauss control circuit usually including a thermistor or Posistor
(a combination of a heater disk and Positive Temperature Coefficient (PTC)
thermistor in a single package). Monitors having manual degauss buttons
will include additional circuitry.
9. A startup circuit for booting the horizontal deflection if various
voltages to run the monitor are derived from the flyback. This may be an
IC, discrete multivibrator, or something else running off a non-isolated
voltage or the standby power supply, or it may be derived from the video
input. (Mostly small video monitors, not autoscan types.) However, the
SMPS itself will have a startup circuit!
10. A standby power supply if the monitor doesn't use a latching power switch.
Usually, this is a separate low voltage power supply using a small power
transformer for line isolation.
What symptoms are likely the result of a low voltage power supply problem?:
--------------------------------------------------------------------------
There are an almost unlimited number of possibilities but the following
probably covers the most likely:
* Monitor is as dead as a concrete block - no picture or raster, no LEDs lit,
no sounds of life (like degauss) of any kind.
Most likely causes: No power at AC outlet or outlet strip, bad or loose line
cord, bad power switch, blown fuse due to internal short or overload.
* No picture but unusual sounds like a whine, periodic clicks, tweets, or
flubs, and/or possibly flickering or flashing front panel LEDs.
Most likely causes: Excessive load or short on output of power supply
(shutdown or cycling due to overcurrent) or loss of horizontal drive
(cycling from overvoltage due to lack of load).
* Unusual aromas, smoke, or six foot flames coming from inside the case.
Most likely causes: Failed parts in low voltage power supply, deflection,
or high voltage sections.
Actually, while burning smells and even smoke aren't that unusual when parts
overheat as a result of a short circuit, actual fire is quite unlikely due
to regulatory design requirements for materials and protection devices
UNLESS safety systems have been tampered with or the monitor has been
operated in an environment where there is lots of flammable dust.
* Jittering, vibrating, or unstable picture.
Most likely causes: External magnetic interference or power line
noise, hum in various power supply voltages resulting from dried up main
filter capacitor(s) or other capacitors, resistors out of tolerance - all
affecting power supply regulation.
* Loss of video, deflection, geometry or size problems, or some or all
adjustments have no effect.
Most likely causes: Failure of one or more power supply voltages, selection
circuitry not selecting properly (autoscan monitors), bad connections.
* Monitor doesn't power up immediately.
Most likely causes: Dried up electrolytic capacitors in power supply or bad
connections.
* Interaction of adjustments. For example, turning up the brightness results
in a loss of sync or a wavy raster.
Most likely causes: Poor power supply regulation due to bad capacitor,
resistor, regulator, or other component - or bad connections.
Note that the underlying cause may not be in the low voltage power supply
itself but may actually be elsewhere - a shorted horizontal output transistor
or deflection yoke, for example. This results in either the power supply
shutting down, becoming extremely unhappy, blowing a fuse, or just plain
dying. Thus, we cannot really limit our investigation to only the power
supply! In fact, with so many interconnected systems in a monitor,
particularly a high performance SVGA model - it can require the services of
a master sleuth Sherlock Holmes type to identify the perpetrator!
However, before you break out the socket wrenches and DMM (or 10 pound
hammer!) or call Scotland Yard,, double check that:
* your AC outlet is live, the power cord is intact (not chewed by the dog), is
firmly seated, and the monitor is switched on.
* that you have a valid video signal, the video cables are securely attached
to the proper connectors (e.g., BNCs) and/or there are no bent over pins
(e.g., VGA/SVGA HD15 or Mac DB15).
* the monitor isn't being commanded to go into a power savings mode because
your computer thinks it is smarter than you!
* you have the front panel switches and controls set properly and the video
source selection is correct. Reset it to factory defaults.
If possible, try the monitor with another known good video input that is
compatible with its scan rates and signal levels or substitute a known
good monitor for the suspect unit. In other words, try to rule out external
problems and 'cockpit error'.
Monitor power supply problems:
-----------------------------
WARNING: Always use an isolation transformer when working on a monitor but
this is especially important - for your safety - when dealing with the
non-isolated line operated power supply section. Read and follow the safety
guidelines presented last month and at my Web site.
The following can cause symptoms of a dead or mostly dead monitor:
1. Shorted Horizontal output transistor (HOT). This will usually blow a fuse
or fusable resistor as well if fed directly from the AC line. However,
when fed by a SMPS, the result may just be a soft audible whine or periodic
tweet or flub possibly accompanied by flashing front panel LEDs. Here, the
failure is not in the power supply itself but may result in damage to it
or other components especially if it continues to run in this state.
2. Shorted output rectifier diodes can load down the outputs to the point of
shutting down or resulting in the same audible symptoms as (1) above.
3. Flyback transformer can have shorted windings or shorts in the focus/screen
divider network which load down the output.
These (primary shorts in particular) may cause the horizontal output
transistor to fail as well. This is a common problem with older MacIntosh
computers and video terminals. Some secondary faults may not be instantly
destructive but result in little or no high voltage and eventual
overheating.
4. Some load or even the CRT could be shorted leading similar behavior or
blowing fuses or fusable resistors which then result in no power to that
circuitry.
5. Failure in horizontal drive chain - horizontal oscillator, driver, or
driver transformer. Newer monitors may use an IC for the oscillator and
this can fail. Without drive, there will be no deflection and this will
either result in no high voltage directly (when it is derived from the
horizontal deflection) or cause it to be shut down to prevent CRT screen
burn (from a stationary spot or line). When powered by an SMPS, there may
be an audible ticking from the SMPS cycling on overvoltage due to lack of
load. This is also not a failure of the power supply itself.
6. Failure of an SMPS to start. There can be any number of causes though
dried up electrolytic capacitors and open high value startup resistors are
high on the list if the chopper transistor is not blown.
7. Cold solder joints or other bad connections - monitors tend to have these as
a result of temperature cycling and with all too many - poor manufacturing
quality control. It is possible that no parts have been damaged - at least
not yet. Resoldering may be all that is needed.
If there is B+ (typically 60 to 150 VDC depending on the scan rate) at the
output of the power supply but nothing on the HOT collector, an open fusable
resistor, blown fuse, or bad connection, is likely.
If there is voltage on the HOT collector, there is probably a drive problem.
Troubleshooting the switchmode power supply:
-------------------------------------------
If the SMPS is a separate module, it may be possible to unplug its output
connector and test it for proper operation independently of the monitor
circuitry. However, a minimum load may be needed at least on the output
that is used for regulation feedback and there could be other interlocks
that will complicate your testing.
The most common failures in monitor SMPSs are:
* Main chopper transistor - in a monitor, this is often an expensive power
MOSFET.
* Other shorted semiconductors - particularly high speed rectifiers on
the secondary side of the high frequency transformer.
* Dried up electrolytic capacitors leading to startup and regulation problems.
* Open high value startup resistors resulting in no initial drive to chopper.
* Bad connections (is this sounding repetitive?).
See the document: "Notes on the Troubleshooting and Repair of Small
Switchmode Power Supplies" for more information.
Common problems:
---------------
Here are just a few of those that you may come across:
Power button on monitor is flakey:
---------------------------------
If the on/off (or other button) on the monitor itself behaves erratically
then the most likely cause is the obvious - the button or switch is dirty
or worn. Believe it or not, this isn't as unusual as you might think On a
momentary pushbutton, if you can get at it, some contact cleaner may help.
Replacement with a common pushbutton or toggle type switch (as appropriate)
available at Radio Shack may be much easier than attempting to locate the
original part!
Dead monitor:
------------
This means that there is absolutely no evidence of anything happening when
the power switch is activated.
The most like causes are:
* Outlet isn't live, power cord is loose or defective. Try something else in
the outlet, inspect/replace the power cord.
* Bad power switch. With plug pulled, check for continuity in the on or
pressed position.
* Blown fuse or fusable resistor (probably from shorted parts in power supply
or elsewhere like the HOT). It usually won't hurt to try a replacement fuse
with exactly the same ratings but don't be surprised if it blows.
* Bad power supply (not starting up or just dead), bad connections. However,
degauss would likely still operate in this case.
Monitor blows fuse:
------------------
A blown fuse is a very common type of fault due to poor design very often
triggered by power surges due to outages or lightning storms. However,
the most likely parts to short are easily tested, usually in-circuit, with
an ohmmeter and then easily removed to confirm.
Note that it *is* useful to replace a fuse the *first* time it blows. However,
if the new one blows, there is a real problem and the only use in feeding the
monitor fuses will be to keep the fuse manufacturer in business!
Sometimes, a fuse will just die of old age or be zapped by a power surge that
caused no damage to the rest of the monitor. However, it must be an EXACT
replacement (including slo-blow if that is what was there originally). Else,
there could be safety issues (e.g., fire hazard or equipment damage from too
large a current rating) or you could be chasing a non-existent problem
(e.g., if the new fuse is not slo-blow and is blown by the degauss circuit
inrush current but nothing is actually wrong).
If the fuse blows absolutely instantly with no indication that the circuits
are functioning (no high pitched horizontal deflection whine (if your dog
hides under the couch whenever the monitor is turned on, something is probably
working).) then this points to a short somewhere quite near the AC power
input. However, if there is indication of life - for a second or two, or
longer, and then the fuse blows, the cause is likely an overload on the
power supply. See the section: "Dead monitor with audible whine, periodic
tweet or flub, and low-low voltage" since similar causes apply.
For the instantly blown fuse case, the most common places to look would be:
* Degauss Posistor. This is a combination of a heater and PTC thermistor
which controls current to the degauss coil upon power-on. These tend to
like to turn into short circuits.
* Shorted parts in the AC input line filter caps and MOVs.
* Diode(s) in main bridge.
* Main filter capacitor(s).
* SMPS chopper (usually a MOSFET) if there is a line operated SMPS or
HOT (if a deflection derived power supply).
You should be able to eliminate these one by one using a multimeter to
check for short circuits/low resistance. It is best to remove at least one
side of each component while testing to avoid sneak paths which can fool
your meter.
WARNING: Make sure to unplug the monitor and discharge the main filter
capacitor(s) before attempting any of the following measuremente!
Unplug the degauss coil as this will show up as a low resistance.
* Measure across the input to the main power rectifiers - the resistance
should not be that low (though it may start out at zero and climb as the
main filter capacitors charge). A reading of only a few ohms may mean a
shorted rectifier or two, a shorted Posistor, or a fried MOV.
* Test the posistor (if present). Trace back from the degauss connector - it
will probably be nearby. The posistor is a little cubical component (about
1/2" x 3/4" x 1") with 3 legs. It includes a line operated heater disk
(which often shorts out) and a PTC (Positive Temperature Coefficient)
thermistor to control current to the degauss coil. The easiest thing to do
it so remove the posistor and try power. If the monitor now works, obtain a
replacement but in the meantime you just won't have the automatic degauss.
* Remove and test the HOT or chopper with an ohmmeter. A reading of less than
10 ohms between any combination of pins means the device is shorted.
For everything but the HOT or chopper, replacing the bad parts should
be all that is needed - these rarely fail due to OTHER parts going bad.
However, if the HOT or chopper tests bad, it is possible (though not always
the case) that something downstream is causing an excessive load which caused
the part to fail. Therefore, don't put the cover back on just yet!
With the HOT or chopper removed, it should be possible to power the monitor
with your series light bulb. Of course, not much will work - surprise,
surprise. :-) With the deguass coil unplugged, the light should flash once as
the main filter caps charge and then remain dark.
WARNING: Unplug the monitor and discharge the main filter caps after trying
this experiment!
Install a new transistor and power the monitor using your series light bulb.
* If the bulb now flashes once and then settles down to a low brightness
level, the monitor may be fine. See if there is an indication of deflection
and HV - look for the glow of the CRT filaments and turn up the brightness
to see if there is any indication of a raster. With the light bulb, not
everything will be normal but some life would be a good sign. Even a
pulsating light bulb may just mean that the light bulb is too small for the
monitor power requirements. It may be safe to try a higher wattage bulb.
* However, if the bulb glows at close to full brightness, there is probably
still some fault elsewhere. Don't be tempted to remove the light bulb just
yet. There is still something wrong. Continue to search for shorted parts.
See if you can locate any other large power transistors in metal (TO3) cans
or large plastic (TOP3) cases. There may be a separate power transistor
that does the low voltage regulation or a separate regulator IC or hybrid.
As noted, some monitors have a switchmode power supply that runs off
a different transistor than the HOT. There is a chance that one of these
may be bad.
If it is a simple transistor, the same ohmmeter check should be performed.
If none of this proves fruitful, it may be time to try to locate a schematic
or a service center.
Internal fuse blew during lightning storm (or elephant hit power pole):
----------------------------------------------------------------------
Power surges or nearby lightning strikes can destroy electronic equipment.
However, most of the time, damage is minimal or at least easily repaired.
With a direct hit, you may not recognize what is left of it!
Ideally, electronic equipment should be unplugged (both AC line and phone
line!) during electrical storms if possible. Modern TVs, VCRs, microwave
ovens, and even stereo equipment is particularly susceptible to lightning and
surge damage because some parts of the circuitry are always alive and therefore
have a connection to the AC line. Telephones, modems, and faxes are directly
connected to the phone lines. Better designs include filtering and surge
suppression components built in. With a near-miss, the only thing that may
happen is for the internal fuse to blow or for the microcontroller to go
bonkers and just require power cycling. There is no possible protection
against a direct strike. However, devices with power switches that totally
break the line connection are more robust since it takes much more voltage
to jump the gap in the switch than to fry electronic parts. Monitors and
TVs may also have their CRTs magnetized due to the electromagnetic fields
associated with a lightning strike - similar but on a smaller scale to
the EMP of a nuclear detonation.
Was the monitor operating or on standby at the time? If it was switched
off using an actual power switch (not a logic pushbutton), then either
a component in front of the switch has blown, the surge was enough to
jump the gap between the switch contacts, or it was just a
coincidence (yeh, right).
If it was operating or on standby or has no actual power switch, then
a number of parts could be fried.
Monitors usually have their own internal surge protection devices like MOVs
(Metal Oxide Varistors) after the fuse. So it is possible that all that is
wrong is that the line fuse has blown. Remove the case (unplug it first!) and
start at the line connector. If you find a blown fuse, remove it and measure
across the in-board side of fuse holder and the other (should be the neutral)
side of the line. The ohmmeter reading should be fairly high - more than 100
ohms in at least one direction. You may need to unplug the degaussing coil
to get a reasonable reading as its resistance may be less than 30 ohms. If
the reading is really low, there are other problems. If the resistance checks
out, replace the fuse and try powering the monitor. There will be three
possibilities:
1. It will work fine, problem solved.
2. It will immediately blow the fuse. This means there is at least one
component shorted - possibilities include an MOV, line rectifiers, main
filter cap, regulator transistor, horizontal output transistor, etc. You
will need to check with your ohmmeter for shorted semiconductors. Remove
any that are suspect and see of the fuse now survives (use the series
light bulb to cut your losses - see the section: "The series light bulb
trick".
3. It will not work properly or appear dead. This could mean there are
open fusable resistors other defective parts in the power supply or
elsewhere. In this case further testing will be required and at some
point you may need the schematic.
If the reading is very low or the fuse blows again, see the section:
"Monitor blows fuse".
Fuse replaced (doesn't blow) but monitor is still nearly dead:
-------------------------------------------------------------
There may be a click indicating that the power relay is engaging (there could
be bad contacts though this isn't that likely) and the degauss is probably
working now.
Since the fuse doesn't blow now (you did replace it with one of the same
ratings, right?), you need to check for:
* Other blown fuses. Occasionally there are more than one in a monitor.
* Open fusable resistors. These are usually low values (a few ohms or less)
and are in big rectangular ceramic power resistor cases or smaller blue or
gray colored cylindrical power resistors. They are supposed to protect
expensive parts like the HOT but often blow at the same time - or the
expensive HOT or SMPS chopper sacrifices itself to save the 25 cent
resistor.
If any of these test open, they will need to be replaced with flameproof
resistors of the same ratings. However, you can substitute an ordinary
resistor for testing purposes ONLY as long as you don't leave the monitor
unattended.
If you find one bad part, still check other power components for shorts or
opens as more than one part may fail and just replacing that one may cause it
to fail again. These include (depending on your monitor): Rectifier diodes,
main filter capacitor(s), fuses and fusable resistors, horizontal output
transistor, regulator pass or chopper transistor.
Assuming nothing tests faulty so far, clip a voltmeter set on its 500 V or
higher scale across the horizontal output transistor and turn the power on.
Warning - never measure this point if the horizontal deflection is operating.
It is OK now since the monitor is dead. If the voltage here is 60 to 150 V,
then there is a problem in the drive to the horizontal output circuit. If it
is low or 0, then there are still problems in the power supply.
No picture but indications of power:
-----------------------------------
The screen is blank with no raster at all. There are indications that the
power is alive - the status LEDs are lit and you can hear the normal
relay clicking sounds when you change video modes. This indicates that some
of the low voltages are present but these may be derived from the standby
supply.
Assuming there is no deflection and no HV, you either have a low
voltage power supply problem, bad startup circuit, or bad horizontal
output transistor (HOT)/bad parts in the horizontal deflection.
Check for bad fuses.
(If you have HV as indicated by static electricity on the front of the
screen and you hear the high pitched whine of the horizontal deflection
when it is turned on, then the following does not apply).
1. Use an ohmmeter to test the HOT for shorts. If it is bad, look for
open fusable resistors or other fuses you did not catch.
2. Assuming it is good, measure the voltage on the collector-emitter
of the HOT (this is safe if there is no deflection). You should see
the B+ of between 60 and 150 V (typical) depending on mode (for a
auto-scan monitor).
3. If there is no voltage, you have a low voltage power supply problem
and/or you have not found all the bad/open parts. The flyback primary
winding may be open as well.
4. If there is voltage and no deflection, you probably have a startup
problem - all TVs and most monitors need some kind of circuit to kick start
the horizontal deflection until the auxiliary power outputs of the flyback
are available. Some designs use a simple multivibrator for this - a couple
of transistors. Others power the horizontal oscillator IC from a special
line-derived voltage.
Look for pulses at the HOT base. If there are none, trace back to the
driver and oscillator. Most likely: the power for startup is missing.
Test the transistors if it is that type with an ohmmeter. If one is
shorted, you have a problem. The usual way a TV service person would
test for startup problems is to inject a signal to the base of the HOT
of about 15.75 kHz. If the TV then starts and runs once this signal
is removed, the diagnosis is confirmed. This is very risky for monitors
and I would not recommend it - you can all too easily blow things up if
not careful (including yourself).
If you hear the high pitched whine of the deflection (probably not for
workstation or SVGA computer monitors unless you are a bat) and/or feel
some static on the scree, confirm that the horizontal deflection and high
voltage are working by adjusting the SCREEN control (probably on the flyback).
If you can get a raster then your problem is probably in the video (or chroma)
circuits, not the deflection or high voltage.
Monitor deflection derived power supply faults:
----------------------------------------------
This section applies to studio video monitors, small computer terminals,
and most TVs, which derive many of their supply voltages from auxilary
windings on the flyback transformer.
The following are common areas of failure:
* Horizontal output transistor (usually a TO3 metal or TOP3 plastic case
shorts out. This will usually blow a fuse or fusable resistor as well.
* Horizontal drive chain - horizontal oscillator, driver, or driver
transformer. Newer monitors may use an IC for the oscillator and this can
fail.
* Startup - There may be some kind of startup circuit which gets the whole
thing going until the auxiliary voltages are available. This could be
as simple as a multivibrator or transistor regulator to provide
initial voltage to the horizontal oscillator chip or circuit.
* Output rectifier diodes can fail shorted and load down the outputs to
the point of shutting down.
* Some load could be shorted or a capacitor could be shorted leading to
overload and shutdown.
* Flyback transformer can have shorted windings which load down the output.
These (primary shorts in particular) may cause the horizontal output
transistor to fail as well. Common problem with older MacIntosh computers
and video terminals. Some secondary faults may not be instantly destructive
but result in little or no high voltage and overheating.
* Cold solder joints or other bad connections - monitors tend to have these as
a result of temperature cycling and bad manufacturing. (Is this sounding
repetitive yet?)
* Sometimes there is a series regulator after the filter cap and this could
be bad as well.
Without a schematic, I would attempt to trace the circuit from the main
filter cap or output of the line operated switchmode power supply assuming
that has the proper (approx. 60-120 VDC depending on scan range) voltage.
If you can locate the horizontal output transistor, see if there is voltage
on its collector, should be the same. If there is, then there is probably
a drive problem. If you have an ECG or similar semi cross reference,
that will help you identify the ICs and transistors and locate the relevant
portions of the circuitry.
If there is no voltage at the horizontal output transistor, then there
is probably a blown fuse or bad connection somewhere or a fault in the
line operated SMPS if there is one. However, the fuse may have blown
due to a fault in the SMPS or horizontal deflection.
Power-on tick-tick-tick or click-click-click but no other action:
----------------------------------------------------------------
A variety of problems can result in this or similar behavior. This applies
to both monitors using SMPSs and flyback derived power supplies.
Possibilities include:
* Lack of horizontal drive. The main regulator is cycling on overvoltage due
to very little load.
* Excessive load or faulty power supply cycling on its overcurrent protection
circuit. The sound in this case may be more like a tweet-tweet-tweet or
flub-flub-flub, however - see the section: "Dead monitor with audible whine,
periodic tweet or flub, and low-low voltage".
* HV shutdown, or some other system detecting an out of regulation condition.
However, in this case, there should be some indication that the deflection
and HV is attempting to come up like momentary high pitched deflection whine,
static on the screen, etc.
* A dried up main filter capacitor or other filter capacitor in the low
voltage power supply that is producing an out-of-regulation condition
* A problem with the microcontroller, relay or its driver, or standby
power supply.
If you have a Variac, vary the line voltage and observe the
monitor's behavior. It may work fine at one extreme (usually low) or the
other. This might give clues as to what is wrong.
Dead monitor with audible whine, periodic tweet or flub, and low-low voltage:
----------------------------------------------------------------------------
A monitor which appears to be dead except for an audible whine or a once a
second or so tweet or flub coming from the SMPS usually indicates an overload
fault in the power supply itself or a short in one of its load circuits
(usually the main B+). In most cases, the voltages (including B+) will be
reduced to a fraction of their normal value (and/or be pulsing along with the
animal sounds) as a result of the overload. The power (or other) LED may be
weak or flashing as well. Flyback derived power supplies are less likely to
exhibit these symptoms.
Note: using too small a series light bulb while testing for the size of the
monitor may also result in this condition. If you have found and replaced a
bad part, it increase the wattage of the light bulb and try again. If the
frequency of the cycling decreases - i.e., it stays up longer, it may be safe
to remove the light bulb entirely.
Summary of possible causes:
* Shorted rectifiers or capacitors on secondary side of SMPS.
* Other problems in the power supply or its controller like bad caps.
* Shorted HOT.
* Flyback with shorted turns or breakdown in focus/screen divider network.
* Short or excessive load on secondary supplies fed from flyback.
* Short in horizontal yoke windings.
* Bad solder connections.
Note that a whine may be perfectly normal for your monitor if there is no video
input - confirm that there is a signal that is compatible with the monitor's
scan rate(s) and type of sync (e.g., separate, composite, or sync-on-green).
However, where a confirmed good video input is present, this may indicate an
overloaded low voltage switching power supply.
The whine is caused by the switching power supply's chopper frequency
dropping down due to the overload. The periodic tweet or flub is caused by
the SMPS attempting to come up, sensing the excessive load, and restarting.
Test the B+ input to the flyback.
If it is near zero, test the HOT for shorts and replace if defective, but
continue testing with a series light bulb and/or Variac. There may be
something causing the HOT to go bad like a shorted flyback or bad damper diode
or snubber cap.
If the voltage is not zero but is low (e.g., it should be 120 V but is
only 60 V) or fluctuating in time with the tweet or flub, there may be a
problem with:
1. The SMPS. Test with a substitute load like a 40 W light bulb or power
resistor. If the supply now outputs full voltage, it is probably fine.
For a power resistor, select a value such that the load at the expected
voltage will be about 1/2 to 2/3 of the nameplate power rating of the
monitor.
One common type of failure are shorted rectifiers in the switching supply
or secondary supplies running off the flyback. The HFR854s (one
popular type in monitors) or other high speed high efficiency rectifiers in
the output side of the switching power supply or flyback seem to like to
turn into short circuits. (I had a couple of DOA monitors where this was
the problem. so much for quality control!)
WARNING: Unplug the monitor and discharge the main filter caps before
attempting the following tests!
Use an ohmmeter to check the various diodes in the power supply. The
higher power diodes appear commonly as black cylinders about 3/8" long by
1/4 diameter - kind of like 1N400Xs on steroids. The resistance of the
diodes in at least one direction should be greater than 50 ohms in-circuit.
If you find one that is much less (like 0 or 5 ohms), then it is probably
bad. Unsolder and check again - it should test infinite (greater than 1M
ohms) in one direction. If it now tests good, there may be something else
that is shorted.
Replacements are available for about $.25 from places like MCM Electronics.
2. Flyback (LOPT) transformer - shorted windings. See the document: "Testing
of flyback (LOPT) transformers".
3. Deflection yoke - shorted turns in the horizontal or geometry correction
windings. See the section: "Deflection yoke testing".
4. Excess load on one of the flyback's secondaries. Disconnect all secondary
output pins from the flyback if possible and see if your B+ returns to
normal.
5. Improper drive to HOT. Inspect with an oscilloscope. The drive should
match the horizontal rate of the video input with a high time (at .7 to 1 V
or so) typically 75 to 95% of the total line time.
Monitor power cycling on and off:
--------------------------------
The power light may be flashing or if you are runing with a series light bulb
it may be cycling on and off continuously. There may be a chirping or clicking
sound from inside the set. (Note: using too small a light bulb for the size of
the monitor may also result in this condition.)
If there is a low voltage regulator or separate switching supply, it could be
cycling on and off if the horizontal output, flyback, or one of its secondary
loads were defective.
These symptoms are slightly different than those discussed in the section:
"Dead monitor with audible whine, periodic tweet or flub, and low-low voltage"
in that a picture may actually appear for an instant.
Verify that the main filter capacitor is doing its job. Excessive ripple
on the rectified line voltage bus can cause various forms of shutdown
behavior. An easy test is to jumper across the capacitor with one of
at least equal voltage rating and similar capacitance (make connections
with power off!).
Use a Variac, if possible, to bring up the input voltage slowly and see if
the monitor works at any point without shutting down. If it does, this
could be an indication of X-ray protection circuit kicking in, though this
will usually latch and keep the set shut off if excessive HV were detected.
Something could be breaking down like a capacitor or the flyback as the
voltage builds up to normal values
Startup problems - nothing happens, click, or tick-tick-tick sound:
------------------------------------------------------------------
TVs and and small fixed scan rate monitors (e.g., CCTV or TV monitors, video
display terminals) usually incorporate some kind of startup circuit to provide
drive to the horizontal output transistor (HOT) until the flyback power supply
is running. Yes, TVs and many monitors boot just like computers.
There are two typical kinds of symptoms: power on click but nothing else
happens or a tick-tick-tick sound indicating cycling of the low voltage
(line regulator) but lack of startup horizontal drive.
Check the voltage on the horizontal output transistor (HOT). If no voltage
is present, there may be a blown fuse or open fusable resistor - and
probably a shorted HOT.
However, if the voltage is normal (or high) - usually 60-150 V depending
on scan rate (for an auto-scan monitor), then there is likely a problem with
the startup circuit not providing initial base drive to the HOT.
The startup circuits may take several forms:
1. Discrete multivibrator or other simple transistor circuit to provide
base drive to the HOT.
2. IC which is part of deflection chain powered off of a voltage divider
or transformer.
3. Other type of circuit which operates off of the line which provides
some kind of drive to the HOT.
The startup circuit may operate off of the standby power supply or
voltage derived from non-isolated input. Be careful - of course, use
an isolation transformer whenever working on TVs and especially for power
supply problems.
Note that one common way of verifying that this is a startup problem is
to inject a 15 kHz signal directly into the HOT base or driver circuit
(just for a second or two). If the TV then starts up and continues to run,
you know that it is a startup problem.
Caution: be careful if you do this. The HOT circuit may be line-connected
and it is possible to destroy the HOT and related components if this is not
done properly. I once managed to kill not only the HOT but the chopper
transistor as well while working in this area. An expensive lesson.
I have also seen startup circuits that were designed to fail. Turning
the TV on and off multiple times would exceed the power ratings of the
components in the startup circuit. Some Zenith models have this 'feature'.
When this situation exists, it could be that the circuit is not providing
the proper drive or that due to some other circuit condition, the drive
is not always sufficient to get the secondary supplies going to the point
that the normal circuits take over.
I would still check for bad connections - prod the circuit board with an
insulated stick when the problem reoccurs.
Reduced width picture and/or hum bars in picture:
------------------------------------------------
The most likely cause is a dried up main filter capacitor. Once the
effective capacitance drops low enough, 120 Hz (or 100 Hz in countries with
50 Hz power) ripple will make its way into the regulated DC supply
(assuming full wave rectification).
Another likely cause of similar symptoms is a defective low voltage
regulator allowing excessive ripple. The regulator IC could be bad
or filter capacitor following the IC could be dried up.
Either of these faults may cause:
1. A pair of wiggles and/or hum bars in the picture which will float up
the screen. For NTSC where the power line is 60 Hz but the frame rate
is 59.94 Hz, it will take about 8 seconds for each bar to pass a given
point on the screen. (On some sets, a half wave recitifier is used
resulting in a single wiggle or hum bar).
For high scan rate computer monitors, the this may result in horizontal
hum bars, wiggles, or other distortions that will drift up or down
the screen based on the difference frequency between the power line
and video refresh rate being supplied by the PC or workstation. A
confirmation can be obtained by varying the scan rate and seeing if
the rate of drift changes predictably.
2. Possible regulation problems resulting in HV or total shutdown or power
cycling on and off.
The best approach to testing the capacitors is to clip a good capacitor of
approximately the same uF rating and at least the same voltage rating across
the suspect capacitor (with the power off). A capacitor meter can also
be used but the capacitor may need to be removed from the circuit.
Once the capacitors have been confirmed to be good, voltage measurements
on the regulator should be able to narrow down the problem to a bad IC
or other component.
Wiggling or jiggling picture:
----------------------------
Depending on the frequency of the instability relative to the scan rate in
use, the symptoms may be that the entire picture is vibrating, that ripples
are moving up or down the screen, or something else. There may also be
variatons in brightness - hum bars - in the picture.
* Very high frequency oscillations will result in multiple waves or scalloped
edges on the sides of the raster possibly extending into the picture itself.
These patterns may or may not remain stationary.
* Low or power line frequency oscillations will result in the entire raster
moving back and forth, vibrating, or 1 or 2 wiggles along the sides of the
raster that move up or down the screen. The actual behavior will depend on
the relative frequencies of the oscilations and the vertical scan rate.
When the vertical scan rate is set close to the local power line frequency,
effects resulting from power line interference or bad filter capacitors will
produce 1 or 2 wiggles or bars, and these will remain almost stationary on the
screen. Those caused by internal power supply stability problems may or may
not do this.
First, eliminate the possibility of external magnetic interference, power
line noise, or a video card/computer problem. Try the monitor in another
location and on another computer if possible. Or, try another similar monitor
in its place.
Once these causes have been ruled out, the most likely ones are:
* Dried up electrolytic capacitors in the power supply.
* A resistor or other component has changed value in the B+ (or other)
regulator.
For example, one very common monitor - the Gateway CS1572FS - uses a 91K, 1W
resistor (R331) to set its 180 V B+ output. Invariably with use and age,
its resistance increases in value leading to a vibrating raster and eventual
failure of other parts.
* Bad connections.
Monitor doesn't power up immediately:
------------------------------------
The monitor may do nothing, cycle on and off for a while, power up and then
shutdown in an endless cycle - or at least for a while. Then it comes
on and operates normally until it is turned off.
A couple of possibilities:
1. The main filter capacitor or other filter capacitors in the low voltage
power supply is dried up and this can cause all kinds of regulation
problems. Other regulating components may be marginal. This may be
allowing excessive voltage to reach the output of the power supply and then
the X-ray protection circuitry shuts you down.
Try powering the monitor on a Variac when cold. Bring up the voltage
slowly and see if there is some point at which it would stay on. If there
is, then a regulation problem is likely. If the picture has serious hum
bars in it, check the main filter capacitor(s) first.
2. Bad connections may be preventing the power supply from operating normally
until the mainboard or components heat up a bit.
Inspect the solder side of the mainboard for cracked solder connections.
Some gentle poking and prodding with a well insulated stick may reveal the
location though a problem that goes away once the unit heats up can be
tough to identify!. The use of 'cold spray' may help. Also, clean and
reseat internal connectors.
Also see the section: "Old monitor requires warmup period".
Old monitor requires warmup period:
----------------------------------
So, what else is new? In the old days, a TV or monitor was expected to take
a few minutes (at least) to warm up. We are all spoiled today. Of course,
you usually maintained a full time technician or engineer to fiddle with the
convergence adjustments!
If it just takes a while for the picture to become as bright as you like,
this is probably just a result of an old tired CRT (see the section: Monitor
life and the care and feeding of CRTs" and "Brightening an old CRT". If,
however, nothing happens for a few minutes, then some component needs to be
powered for a while before it starts cooperatings. This is probably a dried
up capacitor in the power supply since that is drifting with temperature and
needs to be located with cold spray or a heat gun.
Adjustment or picture interactions:
----------------------------------
This describes problems such as turning up the brightness causes a loss of
sync or adjusting height also affects width or produces a wavy raster.
Or, a bright picture or opening a bright window results in a significant
change in picture size or wiggly edges. Or, the monitor simply decides to
shut down!
These may be caused by poor regulation in one or more low voltage power
supplies or and interaction between the high voltage and low voltage
power supplies - possibly a dried up capacitor if it is relatively old,
bad connections, or another faulty component. Measure the B+ to the
horizontal deflection (to the flyback, not the horizontal output transistor).
If it is changing with the problem, then a regulation problem is confirmed.
If this voltage is solid, you will need to check the others to see which
one is actually changing.
Shorted Components:
------------------
A failure of the horizontal output transistor or power supply switchmode
transistor will blow a fuse or fusable resistor.
Look for blown fuses and test for open fusable resistors in the power circuits.
If you find one, then test the HOT and/or switchmode transistor for shorts.
Other possibilities: rectifier diodes or main filter capacitor.
While you are at it, check for bad connections - prod the circuit board with an
insulated stick when the problem reoccurs - as these can cause parts to
fail.
Monitor turns off after warming up:
----------------------------------
If you can turn it back on with the s momentary key or power button:
When it shuts off, do you need to push the power button once or twice
to get it back on? Also, does anything else about the picture or sound
change as it warms up?
1. If once, then the controller is shutting the TV down either as a result of
a (thermally induced) fault in the controller or it sensing some other
problem. Monitoring the voltage on the relay coil (assuming these
is one) could help determine what is happening. The controller thinks
it is in charge.
2. If twice, then the power supply is shutting down as the controller still
thinks it is on and you are resetting it. A couple of possibilities
here would be low voltage or high voltage regulation error (excessive
high voltage is sensed and causes shutdown to prevent dangerous X-ray
emission). A partially dried up main filter capacitor could also cause a
shutdown but there might be other symptoms like hum bars in the picture just
before this happened. Clipping a good capacitor across the suspect (with
power off!) would confirm or eliminate this possibility.
If it uses a hard on/off switch, then this may be like pulling the plug
and would reset any abnormal condition.
Monitor shuts down with bright picture or when brightness is turned up:
----------------------------------------------------------------------
This is probably a protection circuit kicking in especially if turning power
off or pulling the plug is required to restore operation.
The detection circuit could be in the power supply or horizontal deflection
output circuit. It may be defective or the current may be too high for some
other reason. A couple of tests can be performed to confirm that it is due
to beam current:
* Determine if behavior is similar when adjusting the user brightness control
and the screen (G2) pot (on the flyback) or master brightness control. If
the monitor quits at about the same brightness level, overcurrent protection
is likely.
* Disconnect the filaments to the CRT (unsolder a pin on the CRT socket) and
see if it still shuts down under the same conditions. If it is overcurrent
protection, shut down should now *not* take place since there is no beam
current.
Relays in the Power Circuitry of monitors:
-----------------------------------------
What exactly is the purpose of such a relay ... i.e., why doesn't the power
switch on the monitor just apply power directly instead of through a relay?
On a TV, the usual reason for a relay instead of a knob switch is to permit
a remote control to turn power on and off. If your TV does not have a remote,
then it is simply the same chassis minus 24 cents worth of circuitry to do the
remote function. Isn't marketing wonderful?
On a monitor without any remote control, there can be two likely reasons:
1. Reduce the needed capacity of the on/off switch. High resolution
monitors do consume a fair amount of power. A soft touch button may
be more elegant or cheaper.
2. Allow for automatic power saving 'green' operation.
When replacing a relay, only unknown is the coil voltage. It is probably
somewhere in the 6-12 volt range. You should be able to measure this on
the coil terminals in operation. It will be a DC coil.
However, the relay controls the 125 VAC (or 220) which you should treat
with respect - it is a lot more dangerous than the 25kV+ on the CRT!
Almost certainly, the relay will have 4 connections - 2 for power and 2
for the coil. If it is not marked then, it should be pretty easy to
locate the power connection. One end will go to stuff near the AC line
and the other end will go to the rectifier or maybe a fusable resistor
or something like that. These will likely be beefier than the coil
connections which will go between a transistor and GND or some low voltage,
or maybe directly into a big microcontroller chip.
Of course, the best thing would be to get the schematic but with monitors
this may not be easy.
Once you are sure of the AC connections - measure across them while it is
off and also while it is on. While off, you should get 110-125 VAC.
While on and working - 0. While on and not working either 110-125 VAC
if the relay is not pulling in or 0 if it is and the problem is elsewhere.
We can deal with the latter case if needed later on. Note the even if the
relay contacts are not working, the problem could still be in the control
circuitry not providing the correct coil voltage/current, though not likely.
It may be expensive and/or difficult to obtain an exact replacement, but
these are pretty vanilla flavored as relays go. Any good electronics
distributor should be able to supply a suitable electrical replacement
though you may need to be creative in mounting it.
What is a posistor?:
-------------------
A posistor is a combination of a PTC (positive temperature coefficient)
resistor and another resistor-element to heat it up and keep it hot.
Sometimes, these will go by the name posister or thermistor. The heater
is a disk shaped resistor across the power line and the themister
is a disk shaped device in series with the degauss coil. They are in
clamped together to be in close contact thermally. You can pry off the
lid and see for yourself.
The most common failure mode is for the part to short across the line.
Its function is to control degauss, so the only thing you lose when you
remove one of these is the degauss function on power-on. When you turn
the TV or monitor on, the PTC resistor is cold and low resistance. When
heated, it becomes very high resistance and turns off the degauss coil
but gradually - the current ramps down to zero rather than being abruptly
cut off..
Computer Component Source stocks a wide variety, I believe but it may be
cheaper to go direct to the manufacturer if they will sell you one.
Flameproof Resistors:
--------------------
Flameproof Resistor or Fusable Resistor are often designated by the
symbol 'FR'. They are the same.
You may see these in the switchmode power supplies used in TVs and monitors.
They will look like power resistors but will be colored blue or gray, or may
be rectangular ceramic blocks. They should only be replaced with flameproof
resistors with identical ratings. They serve a very important safety function.
These usually serve as fuses in addition to any other fuses that may be
present (and in addition to their function as a resistor, though this isn't
always needed). Since your FR has blown, you probably have shorted
semiconductors that will need to be replaced as well. I would check
all the transistors and diodes in the power supply with an ohmmeter.
You may find that the main switch mode transistor has decided to turn into
a blob of solder - dead short. Check everything out even if you find one
bad part - many components can fail or cause other components to fail
if you don't locate them all. Check resistors as well, even if they look ok.
Since they function as fuses, flameproof resistors should not be replaced
with higher wattage types unless specifically allowed by the manufacturer.
These would not blow at the same level of overload possibly resulting in
damage to other parts of the circuitry and increasing the risk of fire.
Then, with a load on the output of the power supply use a Variac to bring
up the voltage slowly and observe what happens. At 50 VAC or less, the
switcher should kick in and produce some output though correct regulation
may not occur until 80 VAC or more. The outputs voltages may even be
greater than spec'd with a small load before regulation is correct.
********************* Deflection Problems *********************
Deflection fundamentals:
-----------------------
Note: the following is just a brief introduction. For more detailed deflection
system theory of operationo and sample circuits, see the document: "TV and
Monitor Deflection Systems".
The electron beams in the CRT need to be scanned horizontally and vertically
in a very precise manner to produce a raster - and a picture.
For NTSC and PAL, the horizontal scan rates are 15,734 and 15,625 Hz
respectively, the vertical scan rates are 60 and 50 Hz (approximately)
respectively.
For PCs and workstation monitors, a wide range of scan rates are used.
For example:
Standard Horizontal, kHz Vertical, Hz
------------------------------------------------
MDA 18.43 50
CGA 15.75 60
EGA 15.75-21.85 60
VGA 31.4 60-70
SVGA (800x600) 35-40 50-75+
SVGA (1024x768) 43-52+ 43-75+
SVGA (1280x1024) 64-72+ 60-75+
Workstations 64-102+ 60-76+
Even in high resolution fixed frequency monitors, these high horizontal
(in particular) scan rates necessitate some fancy circuit design. All
components are running under stressful conditions and it is amazing that
failures are not more common.
With auto-scan monitors, the complexity of the circuits increases dramatically
to accommodate the wide range of horizontal scan rates. Relays or electronic
switches are used to select power supply voltages, tuning components, and
to make other alternations in the deflection circuits to handle DOS VGA
one minute and Autocad 1280x1024 the next. It comes as no surprise that
the most stressful time for a monitor may be when switching scan rates.
Unfortunately, successfully diagnosing problems dealing with the scan
switching logic and circuitry is virtually impossible without a schematic.
The deflection yoke includes sets of coils for horizontal and vertical
scanning oriented at 90 degrees with respect to each other. Additional
coils are needed to correct for pincushion and other geometric defects.
The deflection circuits must be synchronized and phase locked to the
incoming video signal.
Therefore, we have the following functions:
1. Sync separator to obtain horizontal and vertical synchronization pulses
for monitors with composite video or sync inputs. Input sync detectors
and auto polarity switching circuits as needed for separate horizontal
and vertical sync inputs.
2. Horizontal oscillator which locks to horizontal sync pulses.
3. Horizontal drive followed by horizontal output which feeds deflection
yoke (and flyback for HV and other voltages), Yoke requires a sawtooth
current waveform for linear horizontal deflection. Horizontal output
in all but the smaller TVs or monitors is a large discrete power
transistor, most often an NPN bipolar type.
4. Vertical oscillator which locks to vertical sync pulses. Yoke requires
sawtooth waveform for linear vertical deflection.
5. Vertical drive/output which feeds vertical deflection yoke. Newer TVs
and monitors use ICs for vertical drive and output.
6. Various additional deflection signals to correct for the imperfections
in the geometry of large angle deflection CRTs. These may be fed into
the normal deflection coils and/or there may be separate coils mounted
on the neck of the CRT.
7. Auto-scan deflection control and selection circuitry (auto-scan monitors
only), probably controlled by a microprocessor which stores scan
parameters for each scan rate and automatically detects the appropriate
settings to use by analyzing the input video. For horizontal deflection,
the usual way of size constant regardless of scan rate is to scale the
B+ to the HOT with horizontal frequency. Thus, VGA resolution may us
60 V B+ while 1280x1024 at 75 Hz may require 150 V. Various other
components may need to be selected based on scan rate. Relays are often
used for this selection since they are easy to control and can handle the
voltages and currents in the various deflection circuits reliably.
See Symptoms of Some Common Deflection Problems when
referring to the specific descriptions below.
Monitor display is off-center:
-----------------------------
These sorts of problems usually relate to the picture shifting when switching
between applications or between DOS and Windows. First, make sure you are
using the correct monitor settings and video drivers. Note that a fraction
of a mm offset may be normal and you are just too fussy!
If you have a setup program for your video card:
1. Make sure you are running well within the accepted scan rates for each
resolution.
2. Toggle sync polarity and see if this makes any difference.
3. Adjust H position or phase and see what this does.
Also make sure your cables are secure. While a bad connection would likely
messed things up worse, it won't hurt to check. Assuming none of this helps,
your monitor may have a problem though it is not likely to be major (in
a relative way). If you still like the monitor, repair may be worth the
money.
Gross problems in size or position at certain scan rates:
--------------------------------------------------------
First, make sure you are not specifying incorrect scan rate for your monitor.
Check your video card setup and/or monitor selection in Win95/98 as above.
Assuming you are not violating the scan rate specifications but have a
picture that is twice the height of the screen and one half the width,
for example, this could indicate a failure in the scan rate switching
circuitry of an auto-scan monitor. Either the logic is faulty and ordering
the wrong selections for power supply voltage and tuning components or the
relays or the relevant parts are faulty. This could be due to bad connections
as well - quite likely in fact. Also, try to reset the afflicted parameters
using the digital controls (if relevant) and confirm that your video card
is putting out the correct scan rate - try another monitor or examine the
video signals with an oscilloscope.
Try prodding the circuit boards with an insulated stick - this may identify
bad connections or unstick a sticky relay.
A schematics will likely be needed to proceed further with these sorts of
problems.
Reduced width:
-------------
Complaints about the picture not filling the screen with computer monitors
are common but may not indicate problems (except with your expectations).
Older monitors, in particular, often did not allow a full screen display
at certain resolutions. There may be underscan modes/switches as well.
Keep in mind that advertizing a large diagonal CRT does not necessarily
imply that you can fill it!
However, if this problem just happened with no changes to your computer system
(video card, scan rates, O/S), then the following are possibilities:
* The B+ to the horizontal output is lower than normal. The way width control
functions is that as you increase the horizontal scan rate, the B+ to the
HOT must increase to keep the width constant. It could be that yours is
low to start with and not tracking scan rate changes either.
* A bad capacitor might also result in reduced width but I would expect
non-linearity as well.
* As noted in the section: "Gross problems in size or position at certain
scan rates", there could be problems in the scan rate switching circuitry
selecting incorrect components for certain scan rates.
* There might be a bad (low value or high ESR) decoupling capacitor.
Scope the rail after the low-value decoupling R for H-rate stuff.
There shouldn't be anything significant. If there is, the ESR of the
decoupling capacitor is too high or its value is too low. Seen it
often where it also cooks the decoupling R, because the efficiency of
the H-out becomes poor. (gwoods@albany.net (Gary Woods).)
* A more unlikely possibility is a open yoke winding. The horizontal
deflection yoke consists of multiple windings in parallel so it is
theoretically possible for one or more of these to open up. I don't
know what effects the associated detuning of the horizontal output
circuit would have in this case.
Can incorrect or missing video damage my monitor?:
-------------------------------------------------
The short answer is - quite possibly. Don't push your luck.
Mostly, there are problems at scan rates which exceed the monitor's
specifications (low or high). However, some poorly designed monitors or just
a particular combination of events can blow a monitor with too low a
scan rate or an absent or corrupted signal input. There was one case
where a very expensive high performance monitor would consistently blow
its horizontal deflection circuits when driven by a particular ATI
video card. It turned out that during the power-on self test of the ATI
BIOS, just the wrong video timing was being generated for a fraction of
a second - but that was enough.
As far as scan rate limits, there is no way of knowing - it really all
depends on the quality of the design of your monitor. Some will happily
run continuously at 25% above specifications. Other will blow out totally
at the first excuse.
The specification that is likely to be more critical is the horizontal rate
as it probably puts more stress on the components than the vertical rate.
I have found that as you approach the upper limits, there is a good chance
that the geometric accuracy of the raster near the top of the screen may
start to deteriorate due to lock in problems as well. However, it would be
foolhardy to depend on this sort of behavior as an indication of going over
the edge.
It will be much too late when you find out. If the manual says 75 Hz V and
64 kHz H, stay below **both** of these. If you exceed the safe ratings and
the design isn't really good, there is the possibility of blowing components
in the horizontal deflection and high voltage sections which will result in
expensive repair bills. You will likely get no warning of impending failure.
In addition, even if the monitor does not immediately turn into a pile
of smoking silicon and plastic, components may be under more stress and
running at higher levels of power dissipation. Total failure may be just
around the corner. More subtle degradation in performance may occur over
time as well.
You won't see the difference anyhow beyond 75 Hz and your programs may
run slightly faster at lower refresh rates since the video is not using
as much bandwidth (however, the difference here may be very slight or
non-existent depending on your board, computer, applications, etc.).
Picture squeezed in then died:
-----------------------------
You were happily playing 'Doom' when the sides of the picture squeezed in two
inches or so when the entire monitor went dead - has remained like this since.
There is no activity at all from the tube. Has it died? How much time,
effort, and expense to fix?
No, it's not dead, at least it certainly is not the picture tube.
You probably shot the monitor instead of the bad guys!
Is there any indication of light on the screen? Any indication of the
horizontal deflection running at all as evidenced by static on the screen?
In any case, there is a problem in the horizontal deflection and you probably
have no high voltage as well assuming no light on the screen.
The fact that it squeezed in first indicates that a partial short or other
fault may have developed in the horizontal deflection circuits - possibly
the deflection yoke or flyback transformer. It could also have been a bad
connection letting loose. Once it failed completely, the horizontal output
transistor may have bought the farm or blown a fuse.
Horizontal deflection shutting down:
-----------------------------------
Confirm that the horizontal deflection is shutting down along with the
high voltage if it is derived from horizontal deflection: listen
for the high pitched deflection whine (NTSC/PAL/CGA), test for static on
the screen, see if the CRT filaments are lit, turn up the brightness and/or
screen control to see if you can get a raster. Some possibilities:
* Power is failing to the horizontal output transistor - this could be
due to a low voltage power supply problem, bad connection, etc.
* Base drive to the horizontal output transistor is failing - could be a
fault in the horizontal oscillator or bad connection.
* Problem with the flyback transformer or its secondary loads (flyback
may provide other power voltages).
* X-ray protection is activating - either due to excess HV or due to a
fault in the X-ray protection circuitry.
If the problem comes and goes erratically it sounds like a bad connection,
especially if whacking has an effect. If it comes and goes periodically,
then a component could be heating up and failing, then cooling, etc.
Horizontal squashed:
-------------------
A very narrow picture may indicate problems with the power supply to the
horizontal deflection circuits, incorrect scan rate selection or defective
components, faulty deflection yoke, or bad connections.
If the size is erratic and/or gently whacking the monitor makes the width
change, bad connections are likely. See the section: "Monitor manufacturing
quality and cold solder joints".
Confirm that your video card is running at the proper scan rate - particularly
that it is not violating the monitor's specifications. An excessive horizontal
scan rate is a common cause of a reduced width raster. Try its software
setup adjustments as these may have been lost.
Beyond this, a schematic will probably be needed to isolate the fault.
Monitor non-linearity:
---------------------
Most modern monitors are nearly perfect with respect to linearity.
There are almost never any user adjustments and there may not even be any
internal adjustments. See the section: "Position, size, and linearity
adjustment".
A sudden change in linearity or a monitor that requires a warmup period
before linearity becomes acceptable may have a bad component - probably
a capacitor in the horizontal deflection circuits. For the latter, try
some cold spray or a heatgun to see if you can locate the bad part.
(From: helio (mmccann@usa.pipeline.com).)
You should likely begin in the area immediately around the HOT, perhaps
there might be a high frequency NP (non polarized) electrolytic just
starting to go. Some larger monochrome monitors actually have working H-lin
adjustment coils (believe it or not) especially if they are older ones. But
most are glued/potted down or fixed value. If you locate it (the coil) the
problem should be nearby.
Picture squeezed on both left and right side of screen:
------------------------------------------------------
"I'm trying to repair a Target DN-1564 monitor with a problem in the
horizontal deflection: on both the left and right side of the screen
the picture gets squeezed together, regardless of H-width and other
settings. I've checked most semiconductors in this part, but I can't
find anything wrong there."
This sounds like an S-correction capacitor may have too small a value or
failed open. Check the capacitors in the vicinity of the deflection yoke
connector and HOT. It could be due to bad connections as well.
S-correction is needed to linearize the horizontal scan (and vertical as well
scan but that is a separate circuit). Without S-correction, the scan current
would be nearly linear. This would result in greater coverage in a given
time near the edges of high deflection angle CRTs. The picture would appear
stretched near the edges In this case, the correction appears excessive.
(From: David Henniker (david.henniker@cableinet.co.uk).)
I had a similar problem with a monitor (here in Edinburgh Scotland).
The S-correction cap was open-circuit altogether. Other caps in parallel
allowed the distorted scan. If it had been a TV there wouldn't have been
other caps in parallel and the result would have been no line scan, maybe
a vertical line (line collapse) or nothing at all.
Vertical squashed:
-----------------
This means the vertical size is reduced with or without distortion.
Before attacking the circuitry, make sure your vertical scan rate is within
the monitor's capabilities and that the user vertical size control is adjusted
properly. If there is no distortion, this is likely as many (but not all)
circuit problems would result in non-linearity or cutoff of the top or bottom
portions of the picture. All you may need to do is change your computer's
video settings! Swap the monitor or computer to be sure it is not a problem
with the video card.
However, if failure happened suddenly and the vertical is squashed at all scan
rates, this is likely a vertical deflection problem - possibly a bad capacitor,
bad connection, bad flyback/pumpup diode, or other component. None of these
should be very expensive (in a relative sort of way).
If the symptoms change - particularly if they become less severe - as the unit
warms up, a dried up electrolytic capacitor is most likely. If they get
worse, it could be a bad semiconductor. Freeze spray or a heat gun may be
useful in identifying the defective component.
It is often easiest to substitute a good capacitor for each electrolytic in
the vertical output circuit. Look for bad connections (particularly to the
deflection yoke), then consider replacing the vertical output IC or
transistor(s).
A defective deflection yoke is also possible or in rare cases, a bad yoke
damping resistor (e.g., 500 ohms, may be mounted on the yoke assembly itself).
The following are NOT possible: CRT or flyback. I am just trying to think of
really expensive parts that cannot possibly be at fault :-).
Keystone shaped picture:
-----------------------
This means that the size of the picture is not constant from top to bottom
(width changes) or left to right (height changes). Note that some slight
amount of this is probably just within the manufacturing tolerance of the
deflection yoke and factory setup (geometry magnet placement, if any). With
a monitor, such defects are more noticeable than with a TV since much of the
display is of rectangular boxes - i.e., windows, lines of text, graphics, etc.
Furthermore, the monitor is usually run just barely underscanned to maximize
the viewing area without cutting anything off. Any deviations from perfection
show up in relation to the CRT bezel.
However, a sudden increase may indicate a problem with the deflection yoke.
An open or short in a winding (or any associated components mounted on the yoke
assembly) will result in the beam being deflected less strongly on the side
where that winding is located. However, with a high scan rate monitor, there
may be many individual windings connected in parallel in the yoke so the effect
of only one opening up may not be as dramatic as with a TV where there may only
be a single pair of windings for the horizontal and another for the vertical.
A simple test of the yoke in this case can be performed by simply swapping
the connections to the yoke for the affected direction (i.e., if the width
changes from top to bottom, interchange the connections to the vertical
windings).
* If the keystone shape remains the same (but of course the picture flips),
it is likely the yoke. The bad yoke winding is the one for the other
axis (than what you swapped - if you just swapped the vertical, it is the
horizontal yoke that has a short or open).
* If the keystone shape flips, it is a circuit problem (see below).
See the section: "Deflection yoke testing".
If the monitor has been dropped off a 20 story building, the yoke may have
shifted its position on the neck, of the CRT resulting in all sorts of
geometry and convergence problems (at the very least).
(From: James Poore (aw133@lafn.org).)
I have seen the 'reverse keystoning' in several monitors and the fix is
usually the same. In the horizontal leg of the pincushion transformer are 1
or more electrolytics to ground. The caps have + going to transformer and -
to ground. Anyway when they start loosing capacitance and/or become leaky the
reverse keystoning effects become more pronounced.
Picture size changing:
---------------------
If the picture area is expanding or contracting without any changes to your
video card settings or other software. then there is a problem with the power
supplies in the monitor. This would be confirmed if the change is (1) gradual
over the course of say, an hour, and/or (2) gently whacking the monitor has
some effect indicating bad internal connections. Software problems would not
result in either of these characteristics.
Note that if the change is very small - say, less than 1 or 2%, then it may
simply be normal for your monitor due to poor design or the use of inferior
components - some parts associated with power supply regulation may be
changing value as the monitors warms up.
A way to confirm that something is drifting due to thermal problems would
be the monitor from another computer and see if the same thing happens.
Just powering the monitor by itself (but not in any power saving mode) might
also work for this test.
One possible cause could be that the high voltage is drifting gradually
due to a faulty component - increasing and making the beam 'stiffer' or
vice-versa. If this is the case there might also be a gradual change in
brightness as well (decreasing image size -> increase in brightness).
Alternatively, the HV may be stable but the power to both H and V deflection
is gradually changing.
Excess high voltage can increase the X-ray emissions and any kind of power
supply problems may ultimately result in total failure and an expensive
repair. Therefore, these symptoms should not be ignored. See the sections
on low voltage and high voltage power supply problems.
Monitor will not sync:
---------------------
For SVGA monitors, check that the sync pins in the video connector are not
broken or bent. On the VGA HD15 connector, these are pin 13 (H) and 14 (V).
For monitors using BNC cables, first make sure that the cable connections
are correct - interchange of H and V sync or G with one of the other video
signals (sync-on-gree setups) can result in all kinds of weird sync problems.
There are a wide variety of causes for a monitor that will not display
a stable or properly configured image. Among the symptoms are:
* Lack of sync horizontal - drifts smoothly horizontally. Depending on the
difference between the video horizontal rate and the free-run frequency of
the horizontal oscillator, the picture may be torn left or right (as shown
in Symptoms of Some Common Deflection Problems
or have multiple images superimposed horizontally. The situation where the
picture is neatly split horizontally (which is what you might expect) is a
special case where the frequencies are virtually the same. The key symptom
common to all these is that there IS vertical lock (no blanking bar visible)
AND there is no evidence that the deflection is even attempting to lock
horizontally.
This may mean that the horizontal sync signal is missing due to a bent,
pushed in, or broken connector pin (pin 13) or other bad connection or a
fault in the sync processing circuitry.
* Incorrect lock horizontal - torn picture (like a TV with the horizontal
hold control misadjusted - if you remember these). This means that the
sync signal is reaching the monitor but that it is having problem locking
to it. Check the rate specifications - you may be exceeding them.
* Lack of sync vertical - rolls smoothly vertically. This may mean
that the vertical sync signal is missing due to a bent, pushed in,
or broken connector pin (pin 14) or other bad connection or a fault
in the sync processing circuitry.
* Lock not stable vertical - jumps or vibrates vertically. This may be
due to scan rate problems or a fault in the vertical sync circuitry of
the monitor.
* Multiple or repeated images horizontally or vertically. There may be
multiple images side-by-side, on top of each other, or interleaved.
Most likely cause is driving the monitor with an incorrect scan rate.
However, faulty circuitry could also be to blame.
Additional comments on some of these problems follow in the next few
sections.
Horizontal lock lost:
--------------------
A monitor which loses horizontal lock when changing resolutions, momentarily
losing the signal, or switching inputs may have a horizontal oscillator
that is way out of adjustment or has drifted in frequency due to aging
components. Alternatively, you may be running at scan rates that are not
supported by your monitor. Check its user manual (yeh, right, like you
have it!). Use the setup program that came with your video card to adjust
the default scan rates to match the monitor. Not only will it lock better,
you are less likely to damage the monitor by feeding it improper scan rates.
Note that the characteristics of this are distinctly different than
for total loss of sync. In the latter case, the picture will drift sideways
and/or up and down while with an off frequency oscillator, the torn up
picture will try at least to remain stationary.
Assuming you are have your video card set up properly - double check anyhow -
this could be a capacitor or other similar part. Or, the oscillator
frequency may just need to be tweaked (particularly with older monitors).
There may be an internal horizontal frequency adjustment - either a pot
or a coil - which may need a slight tweak. If a coil, use a plastic
alignment tool, not metal to avoid cracking the fragile core. There may
be several adjustments for auto-scan monitors - one for each major scan
range.
A schematic will be useful to locate the adjustment if any or to identify
possible defective parts. If it is a heat related problem try cold spray
or a heat gun in an effort localize the offending part.
Insufficient width (without hum bars):
-------------------------------------
If there are hum bars or wiggles in the picture, see the section: "Reduced
width picture and/or hum bars in picture".
If both width and height are affected, the cause is likely something common:
low, low voltage power supply voltages or excessive high voltage (resulting
in a 'stiffer' beam).
(From: Jerry G. (jerryg@total.net).)
Lack of width is usually caused by defective power supply, low horizontal
drive to the yoke and flyback, defective circuits in the pincushioning
amplifier section, excessive high-voltage caused by defective voltage
regulation, and or excessive loading on the secondary side of the flyback.
Loss of horizontal sync (also applies to vertical) after warmup:
---------------------------------------------------------------
The problem lies either in the horizontal oscillator or in the sync system.
If it really is a problem with sync pulses not reaching the oscillator,
the picture will move around horizontally and can be brought to hold
momentarily with the hold control. If the picture breaks up into strips,
there is a problem in the horizontal oscillator. If there is an accessible
hold control try rotating it: if the frequency is too far off, the picture
will not settle into place at any adjustment of the hold control. Look
around the horizontal oscillator circuit: all of the oscillator parts will
be right there, or check on the horizontal oscillator module. If only
one resolution on a auto-scan monitor is affected, the there could be a
separate oscillator circuit for each range.
Replicated or offset multiple images:
------------------------------------
Multiple images on the screen horizontally or vertically indicate that
the scan rate is way off (by a factor equal to the number of complete
pictures.) This could be a fault in the monitor or you could be running
way outside of the monitor's specifications. Even slightly exceeding
these for the horizontal or vertical may confuse the scan rate selection
logic and result in the monitor setting itself with incorrect scan rate
settings.
A situation where successive sweeps alternate position slightly resulting
in double or triple images may be caused by a incorrect or out of range
video timing, a bad component, or improper sync signals.
Check the settings of the video card and any sync termination or selection
on the monitor. Beyond this, a schematic will be required.
Part of picture cut off:
-----------------------
The following applies if the part of the picture is missing but not
otherwise squashed or distorted. For example, 85% is missing but the
portion still visible is normal size.
Wow! That's an interesting one, more so than the typical run-of-the-mill
"my TV just up and died on me". Or, "my pet orangutan just put a hole
in the CRT, what should I do"?
With a monitor, this is more likely than a TV. But the cause is probably
not in the monitor (though not impossible). Check that your video parameters
are set up correctly (particularly if you have full control of them as with
Linux). You may have set the active too short or blanking too long.
If your video is confirmed to be OK (looking at it with an oscilloscope would
be best), then with the size of the picture fragment correct but 85% missing,
check waveforms going into the vertical output stage. The supply voltage is
probably correct since that often determines the size. It almost sounds like
the waveform rather than being mostly on (active video) and off for the short
blanking period is somehow only on during the last part of the active video
thus giving you just the bottom of the picture. If there is a vertical output
IC, it may be defective or the blanking input to it may be corrupted. The
problem may be as far back as the sync separator. Then again who knows,
schematics would be really handy.
Bright or dark bars on edge of picture (horizontal or vertical):
---------------------------------------------------------------
These may be sharp-edged or blurry. The latter could result when a portion
of the active video is unblanked during retrace.
* Where the entire picture is present, the problem is one of the video
blanking not occurring properly beyond the picture boundary.
* Where part of the picture is cut off with a bright horizontal or vertical
line at that point, it is either a video timing problem or a fault in the
deflection circuitry preventing the beam from being where it is supposed to
scan in enough time.
You may be seeing part of the active video during retrace or as the beam
reverses direction at the start or end of retrace. Horizontal timing
problems would produce vertical bars on the right or left edge; vertical
timing problems would produce horizontal bars at the top or bottom edge.
* If your video card permits control of video timing parameters, try reducing
the relevant active time relative to the blanking period. The relevant
software settings might be horizontal position, phase, size, and sync
polarity. If this does not work, your video card may be incompatible with
the monitor.
* If the problem just happened without any changes to the video source, the
monitor may have a problem:
- Deflection circuits - coil or capacitor, a power supply fault, position or
size settings or control, or deflection yoke.
- Video amplifier or drive (CRT neck board), or blanking circuits - chip
decoupling capacitors or filter capacitors in scan derived power supplies.
If the bars are significantly colored - not just shades of gray - then
a video problem is likely.
An oscilloscope would help greatly in identifying the source of the problem.
Single Vertical Line:
--------------------
CAUTION: To prevent damage to the CRT phosphors, immediately turn down the
brightness so the line is just barely visible. If the user controls do not
have enough range, you will have to locate and adjust the master brightness or
screen/G2 pots.
Since you have high voltage, the horizontal deflection circuits are almost
certainly working (unless there is a separate high voltage power supply -
almost unheard of in modern TVs but possible in some higher performance
monitors).
Check for bad solder connections between the main board and the deflection
yoke. Could also be a bad horizontal coil in the yoke, linearity coil, etc.
There is not that much to go bad based on these symptoms assuming the high
voltage and the horizontal deflection use the same flyback. It is almost
certainly not an IC or transistor that is bad.
Single Horizontal Line:
----------------------
CAUTION: To prevent damage to the CRT phosphors, immediately turn down the
brightness so the line is just barely visible. If the user controls do not
have enough range, you will have to locate and adjust the master brightness or
screen/G2 pots.
A single horizontal line means that you have lost vertical deflection.
High voltage is most likely fine since there is something on the screen.
This could be due to:
1. Dirty service switch contacts. There is often a small switch on the
located inside on the main board or perhaps accessible from the back. This
is used during setup to set the color background levels. When flipped
to the 'service' position, it kills vertical deflection and video to the
CRT. If the switch somehow changed position or got dirty or corroded
contacts, you will have this symptom. Flip the switch back and forth
a couple of times. If there is some change, then replace, clean, resolder,
or even bypass it as appropriate.
2. Bad connection to deflection yoke or other parts in vertical output
circuit. Bad connections are common in TVs and monitors. Check
around the pins of large components like transformers, power transistors
and resistors, or connectors for hairline cracks in the solder. Reseat
internal connectors. Check particularly around the connector to the
deflection yoke on the CRT.
3. Bad vertical deflection IC or transistor. You will probably need
the service manual for this and the following. However, if the
vertical deflection is done with an IC, the ECG Semiconductor
Master Substitution guide may have its pinout which may be enough to
test it with a scope.
4. Other bad parts in vertical deflection circuit though there are not
that many parts that would kill the deflection entirely.
5. Loss of power to vertical deflection circuits. Check for blown
fusable resistors/fuses and bad connections.
6. Loss of vertical oscillator or vertical drive signals.
The most likely possibilities are in the deflection output stage or
bad connections to the yoke. To locate the vertical output circuitry without
a service manual, trace back from the deflection yoke connector. The vertical
coils will be the ones with the higher resistance if they are not marked.
Intermittent jumping or jittering of picture or other random behavior:
---------------------------------------------------------------------
This has all the classic symptoms of a loose connection internal to the
TV or monitor - probably where the deflection yoke plugs into the main PCB or
at the base of the flyback transformer. TVs and monitors are notorious for
both poor quality soldering and bad connections near high wattage components
which just develop over time from temperature cycling. The problem may happen
any time or more when cold or hot.
The following is not very scientific, but it works: Have you tried whacking
the monitor when this happened and did it have any effect? If yes, this would
be further confirmation of loose connections.
What you need to do is examine the solder connections on the PCBs in the
monitor, particularly in the area of the deflection circuits and power supply.
Look for hairline cracks between the solder and the component pins - mostly
the fat pins of transformers, connectors, and high wattage resistors. Any
that are found will need to be reflowed with a medium wattage (like 40W) or
temperature controlled soldering iron.
It could also be a component momentarily breaking down in the power supply
or deflection circuits.
Another possibility is that there is arcing or corona as a result of humid
weather. This could trigger the power supply to shut down perhaps
with a squeak, but there would probably be additional symptoms including
possibly partial loss of brightness or focus before it shut down. You may
also hear a sizzling sound accompanied by noise or snow in the picture,
static in the sounds, and/or a smell of ozone.
If your AC power fluctuates, an inexpensive monitor may not be well enough
regulated and may pass the fluctuations on as jitter. The video card is
unlikely to be the cause of this jitter unless it correlates with computer
(software) activity.
Horizontal output transistors keep blowing (or excessively hot):
---------------------------------------------------------------
Unfortunately, these sorts of problems are often difficult to definitively
diagnose and repair and will often involve expensive component swapping.
You have just replaced an obviously blown (shorted) horizontal output
transistor (HOT) and an hour (or a minute) later the same symptoms
appear. Or, you notice that the new HOT is hotter than expected:
Would the next logical step be a new flyback (LOPT)? Not necessarily.
If the monitor performed normally until it died, there are other possible
causes. However, it could be the flyback failing under load or when it
warms up. I would expect some warning though - like the picture shrinks
for a few seconds before the poof.
Other possible causes:
1. Improper drive to horizontal output transistor (HOT). A weak drive might
cause the HOT to turn on or (more likely) shut off too slowly (greatly
increasing heat dissipation. Check driver and HOT base circuit components.
Dried up capacitors, open resistors or chokes, bad connections, or a driver
transformer with shorted windings or a loose or broken core can all affect
drive waveforms.
2. Excessive voltage on HOT collector - check LV regulator (and line
voltage if this is a field repair), if any.
3. Defective safety capacitors or damper diode around HOT. (Though
this usually results in instant destruction with little heating).
4. New transistor not mounted properly to heat sink - probably needs mica
washer and heat sink compound.
5. Replacement transistor not correct or inferior cross reference.
Sometimes, the horizontal deflection is designed based on the quirks
of a particular transistor. Substitutes may not work reliably.
6. CRT shorting internally. If this happens only once in two weeks, it may
be diffuclt to track down :-(.
The HOT should not run hot if properly mounted to the heat sink (using
heatsink compound). It should not be too hot to touch (CAREFUL - don't
touch with power on - it is at over a hundred volts with nasty multihundred
volt spikes and line connected - discharge power supply filter caps first
after unplugging). If it is scorching hot after a few minutes, then you
need to check the other possibilities.
However, it is possible that the deflection circuit is just poorly designed
in the first place and it has always run hot (though it is unlikely to have
always been scorching hot). There is no way to know for sure without a
complete analysis of the circuit - not something that is a realistic
possibility. In this case, the addition of a small fan may make a big
difference in HOT survival. If you have it mounted on the case blowing on
the HOT, add a filter to minimize dust infiltration.
It is also possible that a defective flyback - perhaps one shorted turn - would
not cause an immediate failure and only affect the picture slightly. This
would be unusual, however. See the section: "Testing of flyback (LOPT)
transformers".
Note that running the monitor with a series light bulb may allow the HOT
to survive long enough for you to gather some of the information needed
to identify the bad component.
Horizontal output transistors blowing at random intervals:
---------------------------------------------------------
The HOT may last a few minutes, days, months or years but then blow again.
These are among the hardest problems to locate. It could even be some peculiar
combination of user cockpit error - customer abuse - that you will never
identify. Yes, this should not happen with a properly designed monitor.
However, a combination of mode switching, loss of sync during bootup, running
on the edge of acceptable scan rates, and frequent power cycles, could test
the monitor in ways never dreamed of by the designers. It may take only one
scan line that is too long to blow the HOT. Newer horizontal processor chips
are quite smart about preventing HOT killing signals from reaching the
horizontal driver but they may not be perfect.
On the other hand, the cause may be along the lines of those listed in the
section: "Horizontal output transistors keep blowing (or excessively hot)" and
just not as obvious - blowing in a few days or weeks instead of a few seconds
but in this case, the HOT will likely be running very hot even after only a few
minutes.
Another possible cause for random failures of the HOT are bad solder
connections in the vicinity of the flyback and HOT (very common due to the
large hot high power components) as well as the horizontal driver and even
possibly the sync and horizontal oscillator circuits, power supply, or
elsewhere.
Steve's comments on HOT replacement:
-----------------------------------
(From: Steve Bell (service@bell-electronics.freeserve.co.uk).)
A HOT can fail on its own, but to save possibly having to change it again, I
always check the following:
If there is an electrolytic capacitor in the base circuit, check it with an
ESR meter. If you don't have one, change it, they are cheap. Check the
tuning capacitor on the HOT collector for low value or open circuit. These are
low value and fairly critical, a capacitance meter is ideal. If you don't
have one, a crude way to check is to use an analogue meter on x100 ohms and
watch the needle kick as the cap charges and compare to another cap same
value. Follow the HOT collector to the FBT, then from the FBT to a B+
regulator circuit if used. These often use a T0220 style FET or power
transistor, check for shorts. Locate the B+ filter cap on the feed from the
regulate to the FBT. Look for bulges and check with ESR meter. These caps are
typically 22 - 100 uF, 160 or 200V. Also visibly check the FBT for bulges or
splits. The only way to be sure the FBT is OK is to check with a FBT
tester/ringer or similar test equipment. Generally FBT's in monitors are quite
reliable. This might sound like a lot to do, but when familiar with the
circuitry it doesn't take long.
You could of course just change the HOT and all will be OK.
Vertical foldover:
-----------------
The picture is squashed vertically and a part of it may be flipped over and
distorted.
This usually indicates a fault in the vertical output circuit. If it uses
an IC for this, then the chip could be bad. It could also be a bad capacitor
or other component in this circuit. It is probably caused by a fault in
the flyback portion of the vertical deflection circuit - a charge pump that
generates a high voltage spike to return the beam to the top of the screen.
Test components in the vertical output stage or substitute for good ones.
Jagged or uneven vertical sweep:
-------------------------------
(From: Matthias Meerwein (Matthias.Meerwein@rt.bosch.de).)
I recently fixed two CRT display devices that both developed a very similar
problem: The vertical deflection was severely "jagged" with uneven line
spacing and partial vertical foldover. One patient was a nameless el-cheapo
28-inch TV (1988 made), the other one a 14 inch ADI SVGA monitor (1991
vintage).
My first suspicions were bad contacts on the PCB or yoke connectors or
isolation / connectivity problems inside the yoke. However, as the picture
didn't change with warmup or tapping, those causes could be ruled out.
Examining the vertical deflection waveform with the scope showed the problem
being a parasitic high frequency oscillation around the vertical output ic.
On the TV, the oscillation extended over the entire scan period, while the
monitor exhibited the problem only near the vertical current zero cross.
In both cases I found the capacitor of the RC damping network on the amp
output to be at fault. Replacing it fixed the problem in both sets. This is
not the well-known dried-up-electrolytic problem described in the FAQ. The
culprits were mylar caps (.1 and .47 uF) looking completely unsuspicious.
They were probably a bit underrated voltage-wise (40 volts) so I replaced them
with 100 volts rated ones. The 2.2 ohms resistor in series with the cap was
fine in both cases.
Excessive width/pincushioning problems:
--------------------------------------
This would mean that the left and right sides of the picture are 'bowed' and
the screen looks something like the diagram below (or the opposite - barrel
distortion).
However, the obvious symptoms may just be excess width as the curved sides may
be cut off by the CRT bezel.
============================================
\ /
\ /
\ /
\ /
\ /
\ /
| |
| |
| |
/ \
/ \
/ \
/ \
/ \
/ \
==============================================
This geometry is the natural state of affairs with linear scan waveforms if
there were no correction. Normally, a signal from the vertical deflection
that looks something like a rectified sinewave is used to modify width based
on vertical position. There is usually a control to adjust the magnitude of
this signal and also often, its phase. It would seem that this circuit has
ceased to function.
If you have the schematics, check them for 'pincushion' adjustments and
check signals and voltages. If not, try to find the 'pincushion' magnitude
and phase adjustments and look for bad parts or bad connections in in the
general area. Even if there are no adjustment pots, there may still be
pincushion correction circuitry.
If the pincushion controls have absolutely no effect, then the circuit
is faulty. With modern digital setup adjustments, then it is even tougher
to diagnose since these control a D/A somewhere linked via a microprocessor.
Pincushion adjustment adds a signal to the horizontal deflection
to compensate for the geometry of the CRT/deflection yoke. If you have
knobs, then tracing the circuitry may be possible. With luck, you have
a bad part that can be identified with an ohmmeter - shorted or open.
For example, if the pincushion correction driver transistor is shorted,
it will have no effect and the picture will be too wide and distorted as
shown above.
However, without a schematic even this will be difficult. If the adjustments
are digital this is especially difficult to diagnose since you don't even
have any idea of where the circuitry would be located.
Faulty capacitors in the horizontal deflection power supplies often cause
a similar set of symptoms.
Uncorrectable pincushion distortion with new monitor:
----------------------------------------------------
"I just bought a new Sony 200SX 17" monitor and I just can't get the
pin-cushion control to work right. If I get the outer edges straight
then any window an inch or so from the edge will curve like crazy. The
only way around this is to shrink my screen size so I'll have 3/4 in or
so of black space. This is very irritating since I am not getting the
15.9" viewable size as advertised. Is this normal?"
(From: Jeroen H. Stessen (Jeroen.Stessen@philips.com).)
The distortion that you describe is called 'inside pincushion'. Normally it
can be corrected by a dynamic S-correction circuit. Maybe Sony didn't do a
too good job on this, or none at all. It may also be that the correction is
optimized for certain horizontal scan frequencies only, as dynamic S-correction
is a resonant circuit. You might want to test at another frequency.
(From: markmtf@earthlink.net).)
You may have a monitor that is at the edge of the acceptance tolerance, (which
is a defined acceptable variation for cost and production yield reasons). A
typical worse case tolerance may be up to 3mm of a deviation from a straight
line for the edges. This applies for all monitors and all manufacturers. Of
course some companies actually control the variation better than others, (and
some just say they do).
For reference; try using the "Recall" function which will set the adjustments
to the original factory settings. (This assumes that your video timing matches
the preset timing used in the factory). Check the infamous user manual.
Deflection yoke testing:
-----------------------
A faulty deflection yoke can affect the geometry (size and shape) of the
raster, result in insufficient high voltage and/or other auxiliary power
problems, and blow various components in the low voltage power supply or
elsewhere.
* A simple test to determine if the yoke is at fault for a major geometry
problem (e.g., a keystone shaped picture) is to interchange the connections
to the yoke for the axis that is not affected (i.e., the vertical coils if
the width is varying from top to bottom). If the raster/picture flips
(indicating that you swapped the proper connections) but the shape of the
raster remains the same - the geometry is unchanged, the problem is almost
certainly in the deflection yoke.
* Where high voltage (and other flyback derived voltages) are reduced and
other problems have been ruled out, unplugging the deflection yoke (assuming
no interlock) may reveal whether it is likely at fault. If this results in
high voltage and a relatively clean deflection waveform or returns the power
supply or deflection chip load to something reasonable, a defective yoke is
quite possible.
CAUTION: powering a TV or monitor with a disconnected yoke must be done with
care for several reasons:
- The CRT electron beam(s) will not be deflected. If it turns out that the
yoke is the problem, this may result in a very bright spot in the center
of the screen (which will turn into a very dark permanent spot quite
quickly) :-(. Disconnecting only the winding that is suspect is better.
Then, the other direction will still scan resulting in a very bright line
instead of a super bright spot. In any case, make sure the brightness is
turned all the way down (using the screen/G2 control on the flyback if
necessary). Keep an eye on the front of the screen ready to kill power at
the first sign of a spot or line. Disconnecting the CRT heater as an
added precaution would be even better unless you need to determine if
there is a beam.
- Removing the yoke (which is effectively in parallel with the flyback)
increases the inductance and the peak flyback voltage on the HOT. In the
extreme, this may blow the HOT if run at full line voltage/normal B+. It
is better to perform these tests using a Variac at reduced line voltage if
possible.
- The deflection system will be detuned since the yoke inductance plays a
very significant role in setting the resonance point in most designs.
Don't expect to see totally normal behavior with respect to high voltage.
However, it should be much better than with the faulty yoke.
* If possible, compare all measurements with a known good identical deflection
yoke. Of course, if you have one, swapping is the fastest surest test of
all! In many cases, even a not quite identical yoke will be close enough to
provide useful information for testing. However, it must be from a similar
piece of equipment with similar specifications - size and scan range. Don't
expect a color TV yoke to work in a high performance SVGA monitor!
Note: the substitute yoke doesn't have to be mounted on the CRT which would
disturb purity and convergence adjustments but see the caution above about
drilling holes in the CRT face plate!
The deflection yoke consists of the horizontal coils and vertical coils (wound
on a ferrite core), and mounting structure. Little magnets or rubber/ferrite
strips may be glued in strategic locations. DO NOT disturb them! In rare
instances, there may be additional coils or other components mounted on the
same assembly. The following deals only with the actual deflection coils
themselves - the other components (if any) can be tested in a similar manner.
Where the test procedure below requires removal of the yoke, see the section:
"Removing and replacing the deflection yoke" first.
* Horizontal - the horizontal section consists of an even number of windings
hooked up in parallel/interleaved with half of the windings on each of the
two ferrite core pieces.
The horizontal windings will be oriented with the coil's axis vertical and
mounted on the inside of the yoke (against the CRT neck/funnel). They may be
wound with thicker wire than that used for the vertical windings.
- Resistance check - This may be possible without removing the yoke from
the CRT if the terminal block is accessible. Disconnect the individual
windings from each other and determine if the resistances are nearly
equal. Check for shorts between windings and between the horizontal and
vertical windings as well.
Typical resistance of the intact windings (at the yoke connector assuming
no other components): TV or NTSC/PAL monitor - a few ohms (3 ohms typical),
SVGA monitor - less than an ohm (.5 ohms typical).
- Inspection - Look for charring or other evidence of insulation breakdown
due to arcing or overheating. For the horizontal windings, this will
require removing the yoke from the CRT since little if any of the windings
are visible from the outside. However, even then, most of the windings
are hidden under layers of wire or behind the ferrite core.
- Ring test. See the document "Testing of Flyback (LOPT) Transformers".
This deals with flyback transformers but the principles are the same.
Disconnecting the windings may help isolate the location of a fault.
However, for windings wound on the same core, the inductive coupling
will result in a short anywhere on that core reducing the Q.
* Vertical - The vertical section is usually manufactured as a pair of windings
wired in parallel (or maybe in series) though for high vertical scan rate
monitors, multiple parallel/interleaved windings are also possible.
The vertical windings will be oriented with the coil's axis horizontal and
wound on the outside of the yoke. The wire used for the vertical windings
may be thinner than that used for the horizontal windings.
- Resistance check - This may be possible without removing the yoke from
the CRT if the terminal block is accessible. Disconnect the individual
windings from each other and determine if the resistances are nearly
equal. Check for shorts between windings and between the horizontal
and vertical windings as well.
Typical resistance of the intact windings (at the yoke connector assuming
no other components): TV or NTSC/PAL monitor - more than 10 ohms (15 ohms
typical), SVGA monitor - at least a few ohms (5 ohms typical).
- Inspection - Look for charring or other evidence of insulation breakdown
due to arcing or overheating. The accessible portions of the vertical
windings are mostly visible without removing the yoke from the CRT.
However, most of the windings are hidden under layers of wire or behind
the ferrite core.
- Ring test - Since the vertical windings have significant resistance and
very low Q, a ring test may be of limited value.
Deflection yoke repair:
----------------------
So you found a big black charred area in/on one of the yoke windings. What
can be done? Is it possible to repair it? What about using it for testing
to confirm that there are no other problems before ordering a new yoke?
If the damage is minor - only a few wires are involved, it may be possible to
separate them from each other and the rest of the winding, thoroughly clean
the area, and then insulate the wires with high temperature varnish. Then,
check the resistances of each of the parallel/interleaved windings to make
sure that you caught all the damage.
Simple plastic electrical tape can probably be used for as insulation for
testing purposes - it has worked for me - but would not likely survive very
long as a permanent repair due to the possible high temperatures involved.
A new yoke will almost certainly be needed.
Testing of flyback (LOPT) transformers:
--------------------------------------
How and why do flyback transformers fail?
Flybacks fail in several ways:
1. Overheating leading to cracks in the plastic and external arcing. These
can often be fixed by cleaning and coating with multiple layers of high
voltage sealer, corona dope, or even plastic electrical tape (as a
temporary repair in a pinch).
2. Cracked or otherwise damaged core will effect the flyback characteristics
to the point where it may not work correctly or even blow the horizontal
output transistor.
3. Internal shorts in the FOCUS/SCREEN divider network, if present. One sign
of this may be arcover of the FOCUS or SCREEN sparkgaps on the PCB on the
neck of the CRT.
4. Internal short circuits in the windings.
5. Open windings.
More than one of these may apply in any given case.
First, perform a careful visual inspection with power off. Look for cracks,
bulging or melted plastic, and discoloration, Look for bad solder connections
at the pins of the flyback as well. If the TV or monitor can be powered
safely, check for arcing or corona around the flyback and in its vicinity,
Next, perform ohmmeter tests for obvious short circuits between windings,
much reduced winding resistances, and open windings.
For the low voltage windings, service manuals may provide the expected
DC resistance (SAMs PhotoFact, for example). Sometimes, this will change
enough to be detected - if you have an ohmmeter with a low enough scale.
These are usually a fraction of an ohm. It is difficult or impossible to
measure the DC resistance of the HV winding since the rectifiers are usually
built in. The value is not published either.
Caution: make sure you have the TV or monitor unplugged and confirm that
the main filter capacitor is discharged before touching anything! If you
are going to remove or touch the CRT HV, focus, or screen wires, discharge
the HV first using a well insulated high value resistor (e.g., several
M ohms, 5 W) to the CRT ground strap (NOT signal ground. See the section:
"Safe discharging of capacitors in TVs and video monitors".
Partially short circuited windings (perhaps, just a couple of turns)
and sometimes shorts in the focus/screen divider will drastically lower
the Q and increase the load the flyback puts on its driving source with
no outputs connected. Commercial flyback testers measure the Q by
monitoring the decay time of a resonant circuit formed by a capacitor and
a winding on the flyback under test after it is excited by a pulse
waveform. It is possible to easily construct testers that perform a
well. See the companion document "Testing of Flyback (LOPT) Transformers"
for further information.
Picture size suddenly becomes larger (or smaller):
-------------------------------------------------
You are playing your favorite game (read: addiction) and suddenly, the
picture size increases by 20% and the brightness may have changed as
well. What part should I replace? I only used my phasers on the #3
setting!
Unfortunately, I do not have a crystal ball. There are a number of parts
that could be faulty and no way of know for your monitor and your symptoms
which it is. Sorry, you will almost certainly have to have it professionally
repaired or replaced.
What it sounds like is happening is that the circuitry that selects internal
components depending on scan rate have failed in some way. They could be
making an incorrect selection or the power supply could be faulty and applying
an incorrect voltage to the horizontal and vertical deflection circuits. The
brightness changes since it is not compensated for properly.
Burning up of various size or centering resistors:
-------------------------------------------------
Check the capacitors that couple the yoke to to ground. If they become
reduced in value or develop a high ESR, the current will be diverted to other
components with unfortunate and rapid consequences.
Picture shifted horizontally:
----------------------------
The first thing to determine is if this is a position or phase problem:
* A fault with horizontal position means that the entire raster is shifted
left or right. This is almost certainly a monitor problem. If you turn
up the brightness control, the edges of the scan lines will probably be
visible on one side.
- Assuming the position or centering controls do not work at or or have
insufficient range, check for a defective centering pot and bad centering
diodes and other components in their vicinity. If digitally controlled,
you will probably need a schematic to find the cause.
- If the monitor was dropped, the yoke or other assembly on the CRT neck
may have shifted (though there would probably be other symptoms as well).
- Monochrome monitors have centering rings on the CRT neck which may have
be knocked out of adjustment. Color monitors adjust the centering
electronically since magnetic rings would mess up the purity and/or
convergence.
* A fault with horizontal phase means that the raster is still centered on
the screen but the picture itself is shifted (and may have some wrap-around)
within the raster. This could be a fault in the monitor or video card or
incorrect settings in the software setup for the video card.
- If this happened while trying out this monitor on a different or modified
computer, just after you have done a software upgrade, or just after
something strange happened (like your PC's CMOS settings got corrupted -
monitor settings are generally not in the CMOS setup but may have been
affected at the same time), reset the monitor's controls to their default
or middle position and then use the software setup or install program that
came with your video card to set scan rates, size, position, and sync
polarity.
- Some monitors have a user accessible horizontal phase control in addition
to horizontal position. This adjusts the delay in the sync circuits so
check that area of the electronics if the control doesn't work or have
enough range.
* There could also be a problem with base drive to the HOT. This may result
in position, phase, size, and linearity errors as the scan being initiated
too soon or too late.
- Weak drive to the HOT due to faulty components in the base circuit or
driver stage might result in the HOT coming out of saturation early. The
picture would be shifted to the right and the HOT might run excessively
hot and blow.
WARNING: The case of the HOT has >1,000 V spikes and B+ when off - don't
touch with power on or until you confirm no voltage is present after
pulling plug.
- If marginal, a drift of position, phase, size, and linearity with warmup
is also likely. Check for dried up electrolytic capacitors and use cold
spray to isolate other bad components. If the drive becomes too weak,
the HOT may blow after after being on for a while.
***************** High Voltage Power Supply Problems *****************
High voltage problems:
---------------------
In addition to the obvious "monitor screen is as black as a coal mine"
symptom, problems in the high voltage power supply can result in a variety
of brightness, raster geometry, and other picture problems as well as
arcing, corona, or other sights, sounds, and smells not normally associated
with a properly functioning monitor. This chapter deals with some of these.
Other video related problems will be dealt with in the chapter: "Raster,
Color, and Video Problems".
High voltage power supply fundamentals:
--------------------------------------
Most, monitors derive the high voltage for the CRT second anode (THE high
voltage, focus, and (sometimes) screen (G2) from the horizontal deflection
system. This technique was developed quite early in the history of commercial
TV and has stuck for a very simple reason - it is very cost effective. A
side effect is that if the horizontal deflection fails and threatens to
burn a (vertical) line into the CRT phosphors, the high voltage dies as well.
Of course, if the vertical deflection dies....
Some auto-scan monitors utilize a separate high voltage supply. One reason
for this approach is to decouple the horizontal deflection from the HV
in auto-scan monitors thus simplifying the design.
Usually it is a self contained inverter module. It if can be opened, then
repair may be possible. With a separate HV supply, there is no need for a
HV flyback transformer on the mainboard. Some designs may use a separate HV
supply including a flyback which is part of the mainboard but is self
contained and independent of the horizontal deflection system.
Most TV and monitor (flyback) high voltage supplies operate as follows:
1. Horizontal output transistor (HOT) turns on during scan. Current increases
linearly in primary of flyback transformer since it appears as an
inductor. Magnetic field also increases linearly. Note: flyback is
constructed with air gap in core. This makes it behave more like an
inductor than transformer as far as the primary drive is concerned.
2. HOT shuts off at end of scan. Current decreases rapidly. Magnetic field
collapses inductively coupling to secondary and generates HV pulse.
Inductance and capacitance of flyback, snubber capacitors, and parasitic
capacitance of circuitry and yoke form a resonant circuit. Ideally,
voltage waveform across HOT during flyback (retrace) period will be a
single half cycle and is clamped by damper diode across HOT to prevent
undershoot.
3. Secondary of flyback is either a single large HV winding with HV rectifiers
built in (most often) or an intermediate voltage winding and a voltage
multiplier (see the section: "What is a tripler?"). The output will be
DC HV pulses.
4, The capacitance of the CRT envelope provides the needed filtering to
adequately smooth the HV pulses into a DC voltage. Sometimes there is
a separate HV capacitor as well.
5, A high resistance voltage divider provides the several kV focus voltage
and sometimes the several hundred volt screen (G2) voltage as well.
Often, the adjustments for these voltages are built into the flyback.
The focus and screen are generally the top and bottom knobs, respectively.
Sometimes they are mounted separately. This or a similar divider may
also provide feedback to control high voltage regulation.
What is a tripler?:
------------------
In some TVs and monitors, the flyback transformer only generates about 6-10 kV
AC which is then boosted by a capacitor-diode ladder to the 18-30 kV needed
for modern color CRTs. The unit that does this is commonly called a tripler
since it multiplies the flyback output by about 3 times. Some TVs use a
quadrupler instead. However, many TVs and monitors generate the required
HV directly with a winding with the required number of turns inside the
flyback transformer.
Triplers use a diode-capacitor ladder to multiply the 6-10 kV AC to 18-30 kV
DC. Many triplers are separate units, roughly cubical, and are not repairable.
Some triplers are built in to the flyback - it is probably cheaper to
manufacture the HV diodes and capacitors than to wind a direct high voltage
secondary on the flyback core. In either case, failure requires replacement
of the entire unit.
For external multipliers, the terminals are typically marked:
* IN - from flyback (6-10 kV AC).
* OUT - HV to CRT (20-30 kV DC).
* F - focus to CRT (2-8 kV).
* CTL - focus pot (many megohm to ground).
* G, GND, or COM - ground.
Symptoms of tripler failure are: lack of high voltage or insufficient high
voltage, arcing at focus protection spark gap, incorrect focus voltage, other
arcing, overload of HOT and/or flyback, or focus adjustment affecting
brightness (screen) setting or vice-versa. Where there is overloading, if you
disconnect the tripler and everything else comes back to life (obviously,
there will be no HV or picture), then it is very likely bad.
High voltage shutdown due to X-ray protection circuits:
------------------------------------------------------
A monitor that runs for a while or starts to come on but then shuts down may
have a problem with the X-ray protection circuitry correctly or incorrectly
determining that the high voltage (HV) is too great (risking excessive
X-ray emission) and shutting everything down.
A side effect of activation of this circuitry is that resetting may require
pulling the plug or turning off the real (hard) power switch.
Was there anything else unusual about the picture lately that would indicate
an actual problem with the HV? For example, has it suddenly gotten brighter
than normal or has the size decreased? If this is the case, then there may be
some problem with the HV regulation. If not, the shutdown circuit may
be overly sensitive or one of its components may be defective - a bad
connection of leaky cap (or zener).
If the horizontal frequency is not correct (probably low) due to a faulty
horizontal oscillator or sync circuit or bad horizontal hold control (should
one exist!), HV may increase and trigger shutdown. Of course, the picture
won't be worth much either! With a multiscan monitor, this could happen if the
mode switching is faulty resulting in incorrect component settings for a
given scan rate. A symptom might be HV shutdown when switching into scan
ranges.
The HV shutdown circuit usually monitors a winding off of the flyback
for voltage exceeding some reference and then sets a flip flop shutting
the horizontal drive off.
On some Sony models, a HV resistive divider performs this function and these
do fail - quite often. The red block is often called a 'HV capacitor' (but
is technically the 'HSTAT' unit because it has a control for horizontal
static convergence) and is a common cause of immediate or delayed shutdown on
certain Sony monitors and TVs. With these failures, the HV doesn't become
excessive but the sense voltage rises due to leakage with the voltage divider.
See the section: "Apple/Sony monitor dies after variable length of time".
Low or no high voltage:
----------------------
Most of these problems are due to faults in the horizontal deflection
system - shorted HOT, shorted windings or HV rectifiers in the flyback,
defective tripler, or other bad parts on the primary side of the flyback.
In addition, with auto-scan monitors, the incorrect voltage or other
component could be selected due to a logic fault or a problem with the
selection relay or other circuitry.
However, if you discover an inch layer of filth inside the monitor, the HV
could simply be shorting out - clean it first.
In most cases, these sorts of faults will put an excessive load on the
horizontal output circuits so there may be excessive heating of the HOT
or other components. You may hear an audible arcing or sizzling sound from
internal shorts in the flyback or tripler. Either of these may bet hot,
crack, bulge, or exhibit visible damage if left on with the fault present.
Many modern monitors do not regulate HV directly but rather set it via
control of the low voltage power supply to the HOT (B+), by snubber
capacitors across the HOT, and the turns ratio of the flyback. The
HV is directly related to the B+ so if this is low, the HV will be low
as well. Faulty snubber capacitors will generally do the opposite - increase
the HV and the X-ray protection circuits may kick in. However, low HV
is also a possibility. The only way the turns ratio of the flyback can
change is from a short which will manifest its presence in other ways as
well - excessive heating and load on the horizontal output circuits.
While a shorted second anode connection to the CRT is theoretically
possible, this is quite unlikely (except, as noted, due to dirt).
Excessive high voltage:
----------------------
Any significant increase in HV should cause the X-ray protection circuits
to kick in and either shut down the set or modify the deflection in such
a way as to render it harmless.
Symptoms include arcing/sparking of HV, smaller than normal picture, and
under certain scenarios, possible excessive brightness.
Causes of the HV being too high are:
1. Excess B+ voltage to the HOT. The likely cause is to a low voltage
regulator failure.
2. Open snubber capacitors across the HOT. These are under a lot of
stress and are located near hot components so failure is possible.
3. Incorrect excessively long scan drive to HOT caused by failure of
horizontal oscillator/sync circuits. However, other things like the
HOT will probably blow up first. The picture will definitely be
messed up. This is more likely with auto-scan monitors than TVs
since what is too long for one scan range may be correct for another
and the selection circuitry is confused or broken.
4. Failure of HV regulator. Actual HV regulators are uncommon today but
the HV may controlled by a feedback voltage from a divider (focus or
screen, or its own) or a secondary winding on the flyback setting the
B+ or drive timing. This may result in an underscanned (smaller than
normal) picture if only the HV and not the deflection voltages as well
are derived from the same supply.
In one example of (4), a arcing of the HV in a Conrac studio monitor resulted
in the destruction of the HV switchmode inverter transistor (this used
a separate HV supply) and a fusable resistor. The cause was an open HV
feedback resistor divider allowing the HV to increase drastically.
Snaps, crackles, and other HV breakdown:
---------------------------------------
Various problems can result in occasional or sustained sparking or arcing
sounds from inside the monitor. Note that a static electricity buildup
is common on the front of the screen. It is harmless and there iss nothing
you can do about it anyhow.
The following may result in occasional or sustained sounds not commonly
associated with a properly working TV or monitor. There may or may not be
flashes or blanking of the screen at the same time as the audible noise.
See the same-named sections that follow for details.
* Arcing, sparking, or corona from CRT HV anode (red wire/suction cup).
* Arcing at CRT sparkgaps.
* Arcing from flyback or vicinity.
* Arcing due to bad connections to or disconnected CRT return.
* Flashovers inside the CRT.
Arcing, sparking, or corona from CRT HV anode (red wire/suction cup):
--------------------------------------------------------------------
Symptoms could include a sizzling corona or more likely, an occasional
or rapid series of sharp snaps - possibly quite loud and quite visible - from
the anode cap on the CRT to the grounded coating on the outside of the CRT or
a chassis ground point (or any other conductor nearby). Corona is a high
resistance leakage through the air without total breakdown. The snapping
is caused by the sudden and nearly complete discharge of the CRT anode
capacitance through a low resistance ionized path similar to lightning.
There are two likely causes:
1. Dirt, dust, grime, around and under the suction cup on the CRT are
providing a discharge path. This may be more severe in humid weather.
Safely discharge the HV and then remove and thoroughly clean the HV
suction cup and the area under it and on the CRT for several inches
around the HV connection. Make sure there are no loose wires or other
possible places for the HV to discharge to in the vicinity.
2. The high voltage has gone through the roof. Usually, the X-ray protection
circuitry should kick in but it can fail. If cleaning does not help,
this is a likely possibility. See the sections: "High voltage shutdown
due to X-ray protection circuits" and "Excessive high voltage".
Arcing at spark gaps and gas discharge tubes on CRT neck board or elsewhere:
---------------------------------------------------------------------------
These are protective devices intended to breakdown and divert excessive voltage
away from the CRT (usually).
This is rarely due to a defective sparkgap or gas discharge tube but rather is
a safety mechanism like a fuse designed to protect the internal electrodes of
the CRT if the focus or screen voltage should become excessive. The sparkgap
breaks down first and prevents internal arcing in the CRT. These sparkgaps
may be built into the CRT socket as well.
Arcing at a sparkgap or a glowing or flashing discharge tube may be accompanied
by total loss of picture or bad focus, brightness or focus fluctuations, or
any of a number of similar symptoms. A common cause is a breakdown inside the
focus divider (usually part of the flyback or tripler) but could also be due to
excessive uncontrolled high voltage due to a failure of the B+ regulator or HOT
snubber capacitor, or (ironically) even a short inside the CRT.
* Spark gaps may be actual two or three pin devices with seemingly no insides,
part of the CRT socket, or printed on the circuit board itself.
* Gas discharge tubes look like small neon lamps (e.g., NE2) but could be
filled with some other gas mixture to provide a controlled higher breakdown
voltage.
Therefore, like a fuse, don't just replace or disable these devices, locate and
correct underlying problem. The CRT makes an expensive fuse!
Spark gaps and gas discharge bulbs on CRT neck board or elsewhere:
-----------------------------------------------------------------
These are protective devices intended to breakdown and divert excessive voltage
away from the CRT (usually).
* Spark gaps may be actual two or three pin devices with seemingly no insides
or printed on the circuit board itself.
* Gas discharge bulbs look like small neon lamps (e.g., NE2) but could be
filled with some other gas mixture to provide a controlled higher breakdown
voltage.
Arcing at a spark gap or a flashing or glowing gas discharge tube may indicate
excessive high voltage, a short in the focus/screen divider network of the
flyback, a short in the CRT, or some other fault resulting in abnormally high
voltage on its terminals.
Arcing from flyback or vicinity:
-------------------------------
Arcing may be visible or audible and result in readily detectable levels
of ozone. Note that very slight traces of ozone may not indicate anything
significant but if the TV smells like an office copier, there is probably
some discharge taking place.
WARNING: It is possible for arcing to develop as a result of excessive high
voltage. Symptoms might be a smaller than normal excessively bright picture
but this may not be able to be confirmed until the flyback is repaired or
replaced. See the section: "Excessive high voltage".
* On the HV output, it will probably be a loud snapping sound (due to the
capacitance of the CRT) with associated blue/white sparks up to an inch or
more in length. If the arc length is short enough, this may turn into a
nearly continuous sizzling sound with yellow/orange arc and melting/burning
plastic.
* Prior to the HV rectifier, it will likely be a continuous sizzle with
orange/yellow/white arc and melting/burning plastic or circuit board
material.
* Internal arcing in the flyback may be audible and eventually result in
a bulging and/or cracked case (if some other component doesn't fail first
as this would take some time to develop).
* A corona discharge without actual sparks or a visible well defined arc
is also possible. This may be visible in a totally dark room, possibly
more likely when the humidity is high. A thorough cleaning to remove all
dust and grime may be all that is needed in this case.
* If the arc is coming from a specific point on the flyback - a crack or
pinhole - this may be patched well enough to confirm that the rest of the
monitor is operational and a new flyback is worth the money. Otherwise,
there is no way of knowing if the arcing may have damaged other circuitry
until a replacement flyback - possibly money wasted - arrives.
To attempt a repair, scrape off any dirt or carbon that is present along the
path of the arcing and its vicinity. Then, clean the area thoroughly with
alcohol and dry completely. Otherwise, the dirt and carbon will just act as
a good conductor and the arcing will continue under your repair! Several
layers of plastic electrical tape may be adequate for testing. Multiple
coats of high voltage sealer or non-corroding RTV silicone (if it smells like
vinegar - acetic acid - as it cures, this may get in and affect the windings)
would be better if the objective is an actual repair. A thick layer of
Epoxy may be even better and affected less by possible HV corona. Either of
these may prove to be a permanent fix although starting the search for a
source for a new flyback would not hurt just in case. The arc most likely
did damage the insulation internally which may or may not be a problem in
the future.
Also see the section: "Dave's complete procedure for repair of an arcing
flyback".
* In some cases, the pinhole or crack is an indication of a more serious
problem - overheating due to shorted windings in the flyback or excessive
secondary load.
* If the arc is from one of the sparkgaps around the CRT, the CRT socket,
or the plastic 'alignment base' on the CRT itself, this could also be a
flyback problem indicating internal shorts in the focus/screen network.
* If the arcing is inside the CRT, this could indicate a bad CRT or a problem
with the flyback focus/screen network and no or inadequate sparkgap
protection.
Where repair seems possible, first, clean the areas around the arc thoroughly
and then try several layers of plastic electrical tape. If the TV works
normally for say, an hour, then there is probably nothing else wrong and you
can try for a proper sealing job or hope that tape holds out (put a few more
layers on - each is good for about 8-10 kV theoretically).
Once I had a TV where the main problem was a cracked flyback arcing
but this took out one of the fusable resistors for the power supply to
the *vertical* output so the symptoms included a single horizontal line.
Don't ask me to explain - replacing that resistor and the flyback (the
flyback tested good, but this was for someone else) fixed the TV.
In another case, a pinhole developed in the flyback casing probably
due to poor plastic molding at the time of manufacture. This resulted in
a most spectacular case of sparking to a nearby bracket. A few layers of
electrical tape was all that was needed to affect a permanent repair.
However, replacement is really the best long term solution both for reliability
as well as fire risk.
(From: Bert Christensen (rosewood@interlog.com).)
It may well last a long time. The insulation breakdown was probably in the
area of the rectifier section rather than the flyback section. I have repaired
several units in the same way but I have generally replaced the flyback before
sending back to the customer. I am worried that the repair will not hold and
that a fire could start. I have no desire whatsoever to be sued by some fire
insurance company.
I am always reminded by the experience that Zenith had with its System 3
chassis a few years ago. They burned and caused many house fires including
one in the governor's mansion in Texas. Zenith spent mega bucks on that one.
They also spent mega-bucks on their 'safety capacitor' mess a few years
before that.
Dave's complete procedure for repair of an arcing flyback:
---------------------------------------------------------
(From: Dave Moore (penguin@datastar.net).
First I clean the afflicted area with Electromotive spray from Autozone. It's
for cleaning alternators. On Z-line I remove the focus control and wash with
the alternator cleaner and a tooth brush until all dirt and carbon deposits
are removed. Then I take an xacto knife and carve out the carbonized hole
where the arcing broke through. Then take your soldering iron and close the
hole by melting adjacent plastic into it. (clean any solder off your iron with
solder-wick first). Then cut some plastic off of some other part off the
flyback where it wont be needed and use this to plastic weld (with your iron)
a hump of a patch into and over the arc hole. Smooth and seal with iron. Next
apply as thick a layer of silicone rubber as you can and let dry overnight.
Arcing due to bad connections to or disconnected CRT return:
-----------------------------------------------------------
The Aquadag coating on the outside of the CRT is the negative plate of the HV
filter capacitor. If this is not solidly connected to the HV return, you will
have your 25 kV+ trying to go where it should not be. There should be a wire
solidly attached to the CRT neck board or chassis. Without this, voltage will
build up until it is able to take some other path - possibly resulting in
damage to sensitive solid state components in the process. Therefore, is is
important to rectify the situation.
Warning: If you find this disconnected, don't just attach it anywhere. You
may instantly kill ICs or other solid state components. It must be connected
to the proper return point on the CRT neck board or chassis.
Flashovers inside the CRT:
-------------------------
Due to sharp edges on the electron gun electrodes, impurities, and other
manufacturing defects, there can be occasional arcing internal to the
CRT. Properly designed HV, deflection, and power supply circuits can
deal with these without failing but not all monitors are designed well.
There is nothing you can do about flashovers assuming your HV is not
excessive (see the section: "Excessive high voltage". If these persist
and/or become more frequent, a new CRT or new monitor will be needed.
Ozone smell and/or smoke from monitor:
-------------------------------------
Smoking is just as bad for monitors as for people and usually more quickly
terminal (no pun....).
White acrid smoke may indicate a failed electrolytic capacitor in the
power supply probably in conjunction with a shorted rectifier. Needless to
say, pull the plug at once.
A visual inspection should be able to easily confirm the bad capacitor as it
will probably be bulging and have condensed residue nearby. Check the
rectifier diodes or bridge rectifier with an ohmmeter. Resistance across
any pair of leads should be more than a few ohms in at least one direction.
Remove from the circuit to confirm. Both the faulty diode(s) and capacitor
should be replaced (though the capacitor may work well enough to test
with new diode(s).
If a visual inspection fails to identify the smoking part, you can probably
plug the monitor in for a few seconds until the source of the smoke is obvious
but be prepared to pull the plug in a real hurry.
If the smell/smoke is coming from the flyback, then it has probably gone
belly up. You may be able to see a crack or bulge in the case. While
the flyback will definitely need to be replaced, it is likely that nothing
else is wrong. However, it might be prudent to use a Variac when performing
initial testing with the replacement just in case there is a secondary
short circuit or excess HV problem.
X-ray and other EM emission from my TV or monitor?:
--------------------------------------------------
X-ray radiation is produced when a high velocity electron beam strikes
a target containing heavy metals. In a modern TV or monitor, this can only
take place at the shadow mask/aperture grille and phosphor screen of the CRT.
For X-rays, the amount of radiation (if any) will be proportional to
brightness. The energy (determined by the CRT high voltage, called kVP
in the medical imaging field) is not affected. This is one reason many
monitors and TVs are designed with brightness limiting circuits.
In any case, there will be virtually no X-ray emissions from the front of
the CRT as the glass is greater than an inch thick and probably contains
some lead for added shielding. Also see the section: "Should I be worried
about X-ray exposure while servicing a TV or monitor?".
Electromagnetic radiation (EM) is produced mostly from the deflection yoke
and to a lesser extent from some of the other magnetic components like
transformers and inductors. Depending on monitor design (some are
specifically designed to reduce this), EM emissions can vary quite a bit.
Frequencies range from the 50/60 Hz of the power line or vertical scan rate
to several hundred kHz in the AM broadcast band. The intensity and spectral
distribution will vary depending on horizontal and vertical scan rate.
A totally black screen will reduce X-ray emission to zero. It will not
affect EM emissions significantly as most of this comes from the magnetic
parts, particularly the deflection yoke.
There is no measurable microwave, IR, or UV radiation.
I refuse to get into the discussion of what, if any, health problems result
from low level EM emissions. There is simply not enough data.
Should I be worried about X-ray exposure while servicing a TV or monitor?:
-------------------------------------------------------------------------
The only source of X-rays in a modern TV or monitor is from the CRT. X-rays
are generated when a high velocity electron beam strikes a heavy metal target.
For anything you are likely to encounter, this can only happen in a vacuum -
thus inside the CRT. The higher the voltage, the greater the velocity and
potential danger. Really old TVs (prior to around 1975) may still have HV
rectifier and regulator tubes - other sources of X-rays. However, modern TVs
and monitors implement these functions with solid state components.
The thick front CRT faceplate protects users adequately but there may be some
emission from the thinner sides. At 25-30 kV (quite low as X-ray energies go)
X-rays will be stopped by almost any metal so what you have to worry about
is where there are no shields. In addition, the CRT glass usually contains
some lead compounds to block X-ray emissions.
Other than lowering the brightness (or high voltage!), there isn't anything
you can do to reduce X-ray emission from the front of the monitor. Any sort
of add-on screen (grounded or otherwise) unless it is made of thick leaded
glass, will have no significant effect on X-rays. If you are still concerned,
sit farther away.
However, realistically, there is very little danger. I would not worry about
exposure unless you plan to be sitting for hours on the sides, behind, or
under the TV or monitor - with a picture (there will be none if the screen is
black).
It is interesting that even those 1.5" Watchman and .5" camcorder viewfinder
CRTs have X-ray warning labels even though the high voltage used with these
isn't anywhere near high enough to be of any concern!
More on radiation from TVs and monitors:
---------------------------------------
(From: Jerry Greenberg (jerryg50@hotmail.com).)
Your standard TV set or monitor should not exceed about 0.2 mR/Hr of
radiation from a distance of 5 cm from any part of the cabinet. Most
TV monitor equipment is less than half of this amount.
The CRT has a coating on the inner wall of its glass envelope, and also
there is a metal shadow mask or aperture grill in the front. There is
also a metal shroud around its parameter.
The type of emission from the CRT is known as soft X-Ray emission.
This is because it is low power, and is in the lower X-Ray region.
The X-Ray emission is strongest at the rear of the TV set because there
is some opened area where the electron gun is located. But, this is
very weak as well. The radiation from a TV or monitor is not being
focused to one point, and is also below the threshold level of being
dangerous.
The long term effect of the total radiation from normal operating TV
equipment is not fully known. However, the effect of X-Ray
radiation is accumulative over time if there are no breaks in between
the exposures. As for standard focused X-Rays like the ones used in a
medical or security facility, these and most of their effects are well
known.
As for normal working TV equipment, when used normally, the total
radiation is less that what you would get when walking on the street.
There are many satellites beaming down signals, radio and TV broadcast
stations, communications systems, and then cell phones.
The X-Ray radiation in a TV set is emitted from the effect of the High
Voltage drive generating the electron beam. If the High Voltage
exceeds the designed safety limit for the CRT, then there is concern
that the X-Ray radiation may have some effect on anyone that is in
close proximity to the CRT. The amount of by which the high voltage
exceeds the design specfifications will determine the total X-Ray emission.
Since this emission is not focused into a fine area, its immediate danger
is also greatly reduced.
All TV sets by law must have in their design some type of protection
to shut the TV down if there is excessive High Voltage, excessive High
Voltage current drive, and a number of other safety criterias.
There is also the concern about electromagnetic radiation. In fact all
radio frequencies are based on electromagnetic radiation (EMR).
There was a great concern about the low frequency EMR. This would come
from the power supply, deflection amplifier stages, and then from the
deflection yoke and flyback transformer. There different types of EMR
from TV sets.
Concerning TV's and monitors, this radiation worry comes up from time to
time. If a woman is pregnant it would be wiser for her to not expose
the unborn baby by working close to a terminal or monitor. This
nonexposure is a good policy to make sure that everyone is safe rather
than suffer any type of damage or health risks.
As for a safety concern for a mother to be, or a small baby, they can
be in front of a TV set but at least 5 to 7 feet away. From this
distance there should not be any danger at all.
The above is from my personal observations and is very general. I have
also read various publications over the years that pertain to this
subject.
I have a personal concern about the radiation from TV sets and monitors
because I do an extensive amount of service on these. I am also doing
a lot of picture tube changes in monitor equipment. I am then exposed
for a few hours because I must do the purity and convergence setups of
these sets. I have some days where I work 10 to 12 hours doing TV and
monitor service work.
If you want a TV monitor that will put out near zero X-Ray radiation,
and very low electromagnetic radiation, then go for one of the new LCD
flatscreen monitors.
Flyback got wet:
---------------
You put your can of Coke where????
Who says these FAQs cannot be funny?
Needless to say, unplug the monitor immediately. Inspect around the target
area for obviously blown or damaged components. Test fuses and fusable
resistors. Remove all traces of liquid - especially sugary or corrosive
liquid. Use water first and then alcohol to promote drying.
Repair burnt solder connections and circuit board traces.
Once the monitor is entirely dried out, power it up - preferably through a
series light bulb and/or Variac until you are sure nothing else will
let loose. Look, listen, and smell for any unusual behavior. If it
now works, then consider yourself lucky. If not, there may be damage
to transistors, ICs, or other components.
Another cause of this is using spray cleaner or a too wet rag on the front
of the CRT (other parts of the monitor, for that matter). Any liquid
which drips inside (all too likely) may short out circuitry on the mainboard
with very expensive consequences.
Blooming or breathing problems:
------------------------------
There are several symptoms that are basically similar:
* Blooming is defined as an expansion of the raster or horizontal sections of
the raster with bright material. For example, switching between dark and
light picture causes the size of the picture to expand by 10%. A slight
change in size is unavoidable but if it is greater than 1 or 2 percent from
a totally black image to a full white one, this is either an indication of a
defective monitor or one that is badly designed. The cause is poor low or
high voltage regulation.
Check the B+ to the horizontal deflection. This is usually well regulated.
If it is varying in sympathy to the size changes, trace back to determine
why the low voltage regulator is not doing its job. The reason for the size
change is that the high voltage is dropping and reducing the stiffness of
the electron beam.
* Expansion of the raster width in areas of bright imagery is an indication
of short term regulation problems. The video drive may be interacting
with the other power supplies. Check for ripple - this would be
at the vertical scan rate - in the various regulated power supplies.
The cause may be a dried up electrolytic capacitor - once you locate the
offending voltage, test or substitute capacitors in that supply.
In both these cases, if this just started after some work was done to the
monitor, the brightness limiter and/or video drive may simply be set so
high that the monitor cannot supply enough current to the high voltage.
If the brightness is acceptable with these turned down slightly and still
have acceptable brightness, then there may be nothing wrong.
* Breathing is defined as a periodic change in the size of the raster which
may be independent of what is displayed or its severity or frequency may
be related to the brightness or darkness of the image. This is another type
of regulation problem and may be caused by bad electrolytic capacitors or
other components in the low voltage power supplies.
If the monitor uses a switchmode power supply or low voltage regulator
separate from the horizontal deflection, first check its output(s) for a
variation in voltage at the breathing rate. Test with a light bulb or
resistor load to confirm that the problem is here and not the deflection
or remainder of the monitor.
* A condition with somewhat similar symptoms is bad focus - fuzzy picture - but
only with bright (high beam current) scenes. This could be just a matter of
adjusting the focus control but may also indicate sub-optimal filament
voltage due to bad connections or components in the filament circuit, or a
tired worn CRT. You won't get high beam current without some serious spot
blooming (a fat beam because too much cathode area is used) and you will get
cathode 'poisoning' after prolonged use.
Visually inspect the neck of the CRT for the normal orange glow of the
filaments and check for bad connections and bad parts.
Erratic focus or screen (G2) voltage and/or controls on flyback:
------------------------=--------------------------------------
Symptoms may include fluctuating focus or brightness. In extreme cases,
the result may be a too bright or dark picture or other behavior caused
by breakdown in the Focus/Screen(G2) divider network.
Usually, this will require flyback replacement to repair reliably. Sometimes,
the section with the controls can be snapped apart and cleaned but this is not
common.
First, just try rotating the screen (G2) control back and forth a few times.
This may clean up the contacts and eliminate the erratic behavior. Possibly,
positioning it a bit to one side of the original location will help. Then,
use the individual or other master background/bias adjustments to compensate
for the improper brightness.
If pressing in on the erratic control helps to stabilize the setting, you
might try adjusting it to the optimal position and then put a dab of hot-melt
glue (or Superglue if you can manage not to stick your fingers together) on
the shaft to hold it with a little more contact force.
If none of this helps, here is a 'well it's going in the dumpster anyhow'
procedure to try:
After discharging the CRT (so you don't get zapped) drill a tiny hole in
the plastic cover near the bad control. Be careful you don't damage anything
inside - you just want access to the contacts of the controls. Use a hand
drill with, say, a 1/16" bit. Don't drill more than about 1/8" deep which
should enter the airspace. Then spray some contact cleaner through the
hole and work the controls. Wait sufficient time (say, 24 hours) for
everything to dry COMPLETELY and see if behavior changes (or it works at all).
This is a 'you have got to be kidding' type of repair so no guarantees :-).
If by some miracle it does work, fill the hole with a drop of RTV or just
put a couple of layers of electrical tape over it.
Focus/Screen divider bypass surgery:
-----------------------------------
This is kludge number 41256 but may be the difference between a bit more life
and the dumpster.
If the previous extreme measures don't help, then it may be possible to simply
substitute a good divider network externally.
Note that if there is evidence of internal breakdown in the divider of the
original flyback (hissing, cracks, overheating, bulging case, etc.), this will
not work unless you can disconnect it from its HV connection.
There are two issues:
1. Is this a stable situation? Even if you provide an external substitute,
the parts inside the flyback may continue to deteriorate eventually
resulting in other more total failure of the flyback or worse.
2. If you provide an external focus/screen divider, it must be done is such a
manner (including proper mounting and super insulation) such that it cannot
be called into question should there be a fire where the monitor is even
the slightest bit suspect.
Various size external focus/screen divider networks can be purchased but
whether this is truly a cost effective solution is not obvious.
(From: Larry Sabo (sabo@storm.ca).)
I just ordered a 'bleeder resistor' from Data Display Ltd (Canadian sub of
CCS) to use as a cure for flybacks with flaky focus/screen pots. It contains
focus and screen pots, and costs Cdn$ 16.99, which is a lot less than a
complete flyback, that's for sure. I expect it will be compatible with quite a
wide range of flybacks.
I have used bleeder resistor assemblies from duff flybacks a couple of times
with good success. You connect the HV lead into the HV cap of the original
flyback, ground all pins of the sub flyback, and use the focus and screen
leads from the sub bleeder assembly in place of the originals.
Looks like hell but works fine. Mounting (and securing) the substitute is a
challenge given the limited space available. I only use this approach on what
would otherwise be uneconomical to repair, and always advise the owner or
customer of the cobbling job. It also enables you to verify whether it is
the flyback that needs replacement, versus the CRT.
Decaying or erratic focus or screen (G2) voltages:
-------------------------------------------------
The following applies to both CRT focus voltage (which should be a few kV)
and screen or G2 voltage (which should be several hundred V).
"The screen voltage will come up to normal after sitting over night, 400 V or
so. After approximately 5 minutes or slightly longer, I hear a slight arcing.
From that point on, the screen voltage will wander anywhere from 75 V up to
maybe 150 V. Adjustment of the screen control on the flyback has only a small
effect and is not permanent. Removing the CRT pcb results in the screen
voltage returning to normal."
This is very likely a short between electrodes inside the CRT unless there
is something on the neck board that is breaking down as a result of some
connection to the CRT. The flyback should largely not know the difference
with the socket plugged into the CRT. However, on rare occasions, there is
contamination within the 'plastic alignment base' on the end of the CRT
neck. (It is possible to *carefully* remove the plastic piece and clean
the CRT glass/pins. Reinstall the plastic piece if it is still intact
or leave it off - just take care in replacing the CRT neck board.)
One possibility is that glue used to hold components down on some circuit
boards has deteriorated and turned conductive. Check for tan to brown
stuff shorting traces on the CRT neck board. If this is present on the
focus or screen traces or wires, it may just be your problem. Scrape off
all of the old glue and then clean thoroughly. Repair any damaged traces.
What happens to the HV? A HV breakdown possibly inside the CRT would result
in all the voltages being dragged down.
What happens to the picture?
If you connect a charged HV capacitor (guessing a couple hundred volts,
a couple microfarads) between G2 and G1 or focus, you **will** know if
tapping the neck results in a momentary short! I cannot predict whether
this will be a temporary cure or permanent killer. See the section:
"Rescuing a shorted CRT".
Here is another thing to try: put a 100 M ohm or so resistor between SCREEN
and the CRT socket. This should not affect the behavior much until the
failure occurs. Then, check the voltage on both sides with a high impedance
voltmeter (1000 M). If the CRT is arcing, it will be much lower on the CRT
side and will probably fluctuate. You can play similar games with focus
voltage.
Disconnecting focus wire from CRT driver board:
----------------------------------------------
In some cases, the focus wire - the not-so-fat wire from the flyback or focus
divider - may terminate directly in the CRT socket with no obvious means of
freeing it should flyback replacement be needed.
One alternative is simply to cut the wire in a location that is well away from
any place to short out, solder, and then do a most excellent job of insulating
the splice.
However, you may find that the cap on the CRT socket snaps off using a thin
knife blade or screwdriver. The wire may be soldered or just pressed in place
in such a way that pulling it out is difficult or impossible without removing
the cover.
(From: Raymond Carlsen (rrcc@u.washington.edu).)
The last one I worked on puzzled me for a few moments. See if you can see a
space between the little cup (where the wire enters the socket) and the socket
itself. Pry up on the cap with a knife and it should pop right off. The wire
is soldered to a pin under it. Don't apply heat for very long... you may melt
the socket.
Focus or screen voltage drifts after warmup only when CRT is connected:
----------------------------------------------------------------------
"I have a 3-5 yr old monitor that loses screen voltage. I believe that the
problem is specific to the CRT or the flyback, either one is a guess I'd
rather be sure of prior to ordering a part.
The screen voltage will come up to normal after sitting over night, 400 V or
so. After approximately 5 minutes or slightly longer, I hear a slight arcing.
From that point on, the screen voltage will wander anywhere from 75 V up to
maybe 150 V. Adjustment of the screen control on the flyback has only a
small effect and is not permanent. Removing the CRT pcb results in the screen
voltage returning to normal.
I cannot find the source of the arcing, as it happens quickly and I have
always been on the other side of the set when it happens. I have replaced
the crt socket, thinking the spark gap was arcing. I have checked the CRT
for G1 and HK shorts on a sencore crt checker, it checks good, but I am aware
that since it is an intermittent problem, that the checker probably will not
catch it."
This is very likely a short between electrodes inside the CRT unless there
is something on the neck board that is breaking down as a result of some
connection to the CRT. The flyback should largely not know the difference
with the socket plugged into the CRT. However, on rare occasions, there is
contamination within the 'plastic alignment base' on the end of the CRT
neck. (It is possible to *carefully* remove the plastic piece and clean
the CRT glass/pins. Reinstall the plastic piece if it is still intact
or leave it off - just take care in replacing the CRT neck board.)
One possibility is that glue used to hold components down on some circuit
boards has deteriorated and turned conductive. Check for tan to brown
stuff shorting traces on the CRT neck board. If this is present on the
focus or screen traces or wires, it may just be your problem. Scrape off
all of the old glue and then clean thoroughly. Repair any damaged traces.
What happens to the HV? A HV breakdown possibly inside the CRT would result
in all the voltages being dragged down.
What happens to the picture?
If you connect a charged HV capacitor (guessing a couple hundred volts,
a couple microfarads) between G2 and G1 or focus, you **will** know if
tapping the neck results in a momentary short! I cannot predict whether
this will be a temporary cure or permanent killer.
Here is another thing to try: put a 100 M ohm or so resistor between SCREEN
(or FOCUS) and the CRT socket. This should not affect the behavior much
until the failure occurs. Then, check the voltage on both sides with a high
impedance voltmeter (>1000 M). If the CRT is arcing, it will be much lower
on the CRT side.
***************** Raster, Color, and Video Problems *****************
Blank picture, power light on, digital controls (if any) active:
---------------------------------------------------------------
Does 'blank picture' means a totally black screen with the brightness and
contrast controls having no effect whatsoever? Or, is there is no picture
but there is a raster - light on the screen? The direction in which
troubleshooting should proceed differ significantly depending the answer.
Verify that you computer has not simply entered power saving mode and
blanked the screen or shut off the monitor video and power circuits
entirely.
Confirm that the video source is not defective or blank - try another one.
Here are some questions:
1. Is there any light on the screen at any settings of the brightness
and contrast controls, and/or when switching channels. Can you see any
raster scanning lines?
2. Can you obtain a raster of any kind by adjusting the screen (G2) control
(probably on the flyback) or master background or brightness?
3. Looking in the back of the monitor, can you see the glow of the CRT
filaments?
4. Do you get that static on the front of the tube that would indicate that
there is high voltage?
If the answer to all of these is 'no', then you have a power supply and/or
deflection problem. Refer the the section: "No picture but indications of
power".
Possible causes of no raster:
* No or low high voltage (low voltage, deflection, or high voltage power
supply failure).
* Fault with other voltages like G1 or screen (G2) to CRT.
* Filament to CRT not getting powered.
* Drive to CRT bad/shut off as a result of fault elsewhere. For example,
failure of the vertical deflection may disable HV or blank the screem to
protect the CRT from burn-in due to the very bright horizontal line that
would result. With some monitors, it is possible that the X-ray protection
circuitry will blank the screen.
Possible causes of no video: problem in video input, video amplifiers, video
output, cutoff due to other fault.
It could be as simple as a bad connection - try gently prodding the boards
with an insulated stick while watching the screen. Check for loose connectors
and reseat all internal connectors.
Brightness control has no effect:
--------------------------------
The following assumes that the picture is fine but the brightness is
fixed - probably at too high a level. However, there could be several
interrelated problems if a common supply voltage were missing, for example.
If it is a knob, then it should be varying the control grid (G1) voltages
relative to the cathodes (K) of the CRT. This is not likely to be a very
complex circuit. If you do not have a schematic, start by tracing
from the control, check continuity and solder connections. Check the
control itself for proper operation with an ohmmeter. A power supply going
to one side of the control (negative probably) may be missing. Tbe control
grid voltage will end up on the little board on the neck of the CRT - check
there as well for bad solder connections or open resistors.
If brightness is a digital control, then you will need a schematic unless
there is an obvious bad connection.
No color - black and white picture:
----------------------------------
This means absolutely no color - equivalent to a black and white picture.
Not even a hint of color.
If you are using a composite video input, troubleshoot the chroma circuitry
like you would a TV - see the document: "Notes on the Troubleshooting and
Repair of Television Sets".
This is an extremely unlikely failure mode for a computer monitor
unless you are using a composite video input. It is most likely to
a software driver or program problem. Sometimes, the PC will think that
the monitor you have connected is not capable of color and certain programs
will then display in B/W no matter what. This may be due to an initialization
problem - possibly a race condition during the boot process - especially
likely if you are using an older video card with a new fast processor.
First, confirm that the source is actually in color - try the monitor on
another computer or vice-versa.
Check the settings of any mode switches - in rare cases there is a color/mono
switch or button.
Note that to the average person, the obvious question becomes: is my color
picture tube bad? The answer is a definitive NO. It is virtually impossible
for a defective CRT to cause a total loss of color. A defective CRT can
cause a lack of a primary color - R, G, or, B which will mess up the color
but is not likely to result in a black and white picture.
One color is too weak or too strong:
-----------------------------------
If the problem is slight and/or has gradually gotten worse, this may just
require an adjustment of the color brightness/background/bias and/or color
gain/drive controls inside the monitor. See the section: "Brightness and
color balance adjustment".
Even if it appears as though there is an excess, this may actually be a
reduction in one of the primary colors. For example, a magenta tinge is
represents a reduction in the strength of the green signal.
* Too high an intensity for one of the color channels will result in a tint of
one of the primaries: red, green or blue.
* Too low an intensity for one of the color channels will result in a tint of
the complement of one of the primaries: yellow, cyan, or magenta.
* Problems mainly in the shadows or dark areas of the picture usually represent
a fault with brightness/bias/background.
* Problems mainly in the highlights or bright areas of the picture usually
represent a fault with the gain/drive.
A color that that is now suddenly brighter or darker than normal resulting in
incorrect color balance or a tint in the background could be due to a number
of causes:
* Bad cable or pin bent on cable connector.
* Bad connections or bad component in video amplifier or on CRT neck board for
that color.
* Weak gun in CRT (reduced color).
* Bad video card or incorrect software color map settings.
* For monitors with sync-on-green capability, the monitor may think you are
using sync-on-green when in fact you have separate sync. In particular,
this may result in a problem with excessive green:
(From: Bob Myers (myers@fc.hp.com).)
Some monitors provide a user-selectable setup option for "sync-on-green"
vs. separate syncs. Sometimes, this doesn't really change where the
sync itself is coming from. In those cases, it's automatically detected
but *does* change where the reference level for the video is expected
to be. You might try checking this setting, if you have it, and changing
it back and forth to check the effect. It's not likely to be the problem
in a separate-sync system like a PC, but weirder things have happened
and it's easy and cheap to check out.
Psychodelic color:
-----------------
The means colors that are not normal and that adjustment of the user
controls is not able to correct it so that all colors of the picture
are properly displayed at the same time. For example, you are unable
to get any yellows or blues in picture that should have these colors.
* If you are using a composite video input, troubleshoot the chroma circuitry
as you would a TV - see the document: "Notes on the Troubleshooting and
Repair of Television Sets".
* Confirm that the input is not a weird color video - try another software
program or video source. We have a draftsperson who always sets up his
Windows color scheme in this manner - we keep wishing it is the monitor
as **that** could be fixed!
* Verify that this is not a missing color problem - one of the primary R, G,
or B, has disappeared. If so, refer to the section: "Intermittent,
flickering, or missing colors".
* If this is a monitor with BNC connectors and you are using them, make sure
you had the video termination switches set correctly (75 ohms if this is
the only monitor or the last monitor in a daisychain; HiZ if an intermediate
monitor in a daisychain.) A very common cause of unbalanced or blooming
colors assuming the monitor itself is good is incorrect settings of the
termination.
* A bad connection, bad component, or short circuit in the video circuitry
or CRT neck board could also result in strange colors.
Monitor manufacturing quality and cold solder joints:
----------------------------------------------------
Any intermittent problems with monitors that cause random sudden changes in
the picture brightness, color, size, or position are often a result of
bad connections. Strategically placed bad connections can also cause parts to
blow. For example, a bad connection to the SCR anode in a phase controlled
power supply can result in all the current passing through the startup
resistor, blowing it as well as other components. I had a TV like this - the
real problem was a bad solder joint at a pin on the flyback. Thus, erratic
problems, especially where they are power or deflection related, should not be
ignored!
Bad solder joints are very common in monitors due both to poor quality
manufacturing as well as to deterioration of the solder bond after numerous
thermal cycles and components running at high temperature. Without knowing
anything about the circuitry, it is usually possible to cure these problems
by locating all bad solder connections and cleaning and reseating internal
connectors. The term 'cold solder joint' strictly refers to a solder
connection that was either not heated enough during manufacturing, was
cooled too quickly, or where part pins were moved before the solder had
a chance to solidify. A similar situation can develop over time with
thermal cycling where parts are not properly fastened and are essentially
being held in by the solder alone. Both situations are most common with
the pins of large components like transformers, power transistors and
power resistors, and large connectors. The pins of the components have
a large thermal mass and may not get hot enough during manufacturing. Also,
they are relatively massive and may flex the connection due to vibration
or thermal expansion and contraction.
These problems are particularly common with TVs and monitors - especially
cheaper monitors.
To locate cold solder joints, use a strong light and magnifier and examine
the pins of large components for hairline cracks in the solder around the
pin. Gently wiggle the component if possible (with the power off). Any
detectable movement at the joint indicates a problem. With the power on,
gently prod the circuit board and suspect components with an insulated
tool to see if the problem can be effected.
When in doubt, resolder any suspicious connections. Some monitors may
use double sided circuit boards which do not have plated through holes.
In these cases, solder both top and bottom to be sure that the connections
are solid. Use a large enough soldering iron to assure that your solder
connection is solid. Put a bit of new solder with flux on every connection
you touch up even if there was plenty of solder there before. However,
remove any obvious excess. Inspect for solder bridges, sliver, splashes,
etc. before applying power.
Why can't monitor manufacturers learn to solder properly?:
---------------------------------------------------------
I can think of several potential reasons - all solvable but at higher
manufacturing cost.
1. Mass of large component leads (like shields) does not get adequately
heated during manufacture leading to latent cold solder joints. While
they may look ok, the solder never actually 'wetted' the heavy pins
and therefore did not form a good mechanical or electrical bond.
2. Thermal cycles and differential thermal coefficients of circuit boards,
traces, and solder. While it is not easy to do anything about the
material properties, using plated through-holes or a similar mechanical
via would greatly increase the surface area of the joint and prevent
the formation of cracks.
3. Vibration. This is also directly related to the single sided circuit
boards without plated through-holes to strengthen the joints.
4. Lack of adquate mechanical support (single sided circuit boards without
plated through-holes (vias).
I believe that the single most significantimprovement would come about
by using plated trhough-holes but this would add to the cost and apparently
the consumer is not willing to pay more for better quality and reliability!
Some designs have used rivlets - mechanical vias instead of plated ones.
While this is good in principle, the execution has often been flawed where
cold solder joints resulted between the rivlets and the circuit board traces
due to lack of adequate process control.
Monitors, due to their generally higher cost compared to TV sets, should
be better constructed but not always.
Intermittent, flickering, or missing colors:
-------------------------------------------
This is a catch-all for some of the most common monitor problems. Most of
the causes boil down to bad connections of one form or another. However,
defective components like bias resistors on the CRT driver board or in the
video circuitry could also be at fault.
* Does whacking the monitor have any effect? If so, then bad connections
are confirmed. If the color(s) come and go suddenly, then it is most likely
*not* a CRT problem. The bad connections could be at the VGA cable, video
driver board on the neck of the CRT, or elsewhere (see below).
* If the color fades in and out with a delay of about 10-15 seconds, it is
probably intermittent power to the CRT filament for that color and probably
means a bad CRT since the three filaments are wired in parallel inside the
CRT. One of the internal connections has come loose.
Look in the neck of the CRT to make sure all three filaments are glowing
orange. If one is out or goes on and off, toss the monitor. Replacing the
CRT is probably not worth it. However, if they all go on and off together
(all colors would be fading in and out though perhaps not quite in unison),
then bad connections for the CRT filaments on the CRT neck board are
indicated.
Possible causes of intermittent or missing colors:
* VGA or other video input cable. Sometimes these develop intermittent
problems at the connector to the VGA board. These may be internal
to the cable in which case it will need to be replaced or if you are
handy and have infinite patience, you can replace just the VGA connector.
Alternatively, the male pins of the cable may not be making good contact
with the female VGA socket. First try contact cleaner. If this does not
work, gently squishing the male pins with a pair of needlenose pliers may
provide temporary or permanent relief if the pins are a tad too small.
However, if you go too far, you can damage or break the pins or cause the
female socket to become enlarged and loose fitting for any other monitor
you may use.
If this just happened after reconfiguring your system and reconnecting
the monitor or installing a new monitor, check your video connector - you
may have bent over or pushed in pins 1, 2, or 3 - the R, G, and B video
signals respectively.
If you find a bent pin, ***carefully*** straighten it with a pair of
needlenose pliers. If it is pushed in, try to grab onto it and pull it
out - then put a drop of Epoxy or other adhesive at its base (don't get
any on the part of the pin that makes contact) to prevent it from being
pushed in again.
There may be cold solder joints on the VGA board itself at the VGA
connector. These can be resoldered.
* Printed circuit board on the CRT neck. This is a common location for
cold solder joints. Check with a bright light and magnifying glass
for hairline cracks around the pins of larger parts. Prod and tap with
an insulated tool to see if the problem is effected. Resolder if necessary.
* Cold solder joints elsewhere in monitor usually around the pins of
large parts such as transformers, power transistors and resistors, and
internal connectors. Inspect with a strong light and magnifier if
necessary.
* Internal connectors that need to be cleaned and reseated. Remove,
clean with contact cleaner, burnish, and replace.
* Bad filament connections inside the CRT (gradual fade in and out or
one filament not lit). Replace CRT or monitor.
To narrow down the problem:
* Locate the output for the bad color on the video driver board on the
neck of the CRT. This will probably read a significantly higher
voltage than the corresponding pins for the good colors. A circuit
problem is likely - probably on this board but it could be in other
parts of the video circuitry.
* Test components on this board for the good and bad color channels. A
shorted transistor or open resistor can kill one channel. Swap parts
between good and bad colors to confirm.
* Gently pull the CRT neck board off of the CRT and replace it. This will
tend to clean the contacts.
* Connect an output of the video circuit/chip that is working (i.e., a color
that appears on the screen) to *all* three color drivers on the CRT neck
board.
- If you now get a more-or-less black and white picture (there may be a
moderate color tint as the relative intensities of R,G,B may not be
balanced), the problem is likely with the circuitry on the mainboard.
Note: the picture will be the intensity of only one color channel so it
will not be quite *normal* in any case.
- If you still have missing or messed up colors, the problem is on the CRT
neck board or with the CRT.
Some commentary on monitor and TV whacking:
------------------------------------------
Anytime that intermittent symptoms are experienced, I recommend gently
whacking the patient to determine if mechanical shock or vibration affects
the behavior. Here are a couple of responses to this suggestion.
(From Marc Gelfond (71363.1700@CompuServe.COM).)
I just love the bit about "whacking it". It brings to mind an
episode from the old Andy Griffith show, where a new fangled piece
of electronics gear, was broght into Emmets repair shop. After
many long hours of fruitless troubleshooting, out of frustration
Emmet gave the thing a whack, and sure enough it fixed the problem.
As we say in the Telephony business, it "CCWT" or Came Clear While Testing.
Here are a few pointers:
* The monitor test program "NTest" from the
Nokia Download Page is
very often recommended on the
comp.sys.ibm.pc.hardware.video Newsgroup.
- Nokia Ntest
Monitor Test.
Alternate somewhat similar Nokia Web page:
Nokia
Displays - US Support Center: Tips and Downloads.)
* Philips Test Pattern
Generator is another possibility.
* (From: Bert Christensen (rosewood@interlog.com).)
"Screen Test" is a program for those who repair monitors. It has color
bar, gray scale, purity, dot, crosshatch, and linearity patterns. It is
available for downloading from Rosewood Software at:
- Screen Test.
* ComputerCraft provides a
shareware program for testing monitors and video cards. I have not tested
it but as they say: "If you are aware of the dangers, Monitors 1.01 is a
powerful tool." See the section:
WARNING and DISCLAIMER for some of these. This
shareware program can also test video cards for characteristics and graphic
modes
- Monitors
1.01.
(From: Mark E. Nikl (markn3@infoave.net).)
In the download section of the Web site, there is a file called monitors.
It will give you all the test patterns and setups for gray scales, HV
regulation, tell you about you video card and much more. I just ran across
it the other day. You can even set up the pincushion and lots more.
* SONERA Technologies markets a set of programs called "DisplayMate"
available for DOS and Windows/Win95. This is supposed to guide you through
the monitor testing and setup process with a series of test pattern 'slides'.
I have not tried it so I cannot comment on its utility.
A demo version with a few test patterns, more information on their products,
and some video tech tips, and some test patters are available at:
- Display Mate Home Page and Demo.
- Test Patters.
A subset of these test patterns is available courtesy of PC Magazine at:
http://www8.zdnet.com/pcmag/features/monitors/test/. I don't know how long
this will be available but for now, it is really easy to use and doesn't
require that you even exit Windows. You may use it on 640 x 480, 800 x 600,
1024 x 768 screen resolution or windows of these size. Test patterns are
provided for color rendition, horizontal resolution, dot/cross hatch, and
more. The images files may be downloaded and saved as well.
Using a TV tuner card in a PC:
-----------------------------
These ISA, EISA, or PCI cards put TV programs or other NTSC/PAL source
material into a window on your PC's monitor screen. The question has come
up as to whether this will damage the monitor in the long term.
I would not think that there should be any problems unless you tend to turn
the brightness up much higher than normally used for computer activities.
If anything, the constantly changing picture will be better than a stationary
window. However, moving it to different locations every so often will not
hurt.
Similar comments apply to other types of image and video captures as well.
IMHO, I still think it is silly to use an expensive PC and monitor to watch TV.
What is color temperature and what does it affect?:
--------------------------------------------------
Some monitors have the capability of selecting or adjusting for the 'color
temperature' of the display. NEC AcuColor on the 4/5/6FG series of monitors
is one example.
The terminology refers to the spectral output of an ideal black body source
at that actual physical temperature. It essentially sets the appearance
of a white screen. For example, a color temperature of 9300K will appear
blue-white while 6300K will appear yellow-white.
It only affects the relative balance of R,G,B and has nothing to do with
refresh rates or anything performance related. Unless you are doing work
where the exact colors matter or are using multiple monitors where the
colors need to match, use whichever setting ismore pleasing
What is this goop around some electrolytic capacitors and other components?:
---------------------------------------------------------------------------
That goop is probably glue and generally harmless - it is there to hold
down the components aganst vibration. I have heard of it sometimes
decomposing and shorting stuff out but I doubt you have that problem.
Therefore, unless you find a bad cap in the focus or related circuit, we
are still looking at a flyback problem.
What does the flyback (LOPT) transformer do?:
--------------------------------------------
The typical flyback or Line OutPut Transformer (LOPT) consists of two parts:
1. A special transformer which in conjunction with the horizontal output
transistor/deflection circuits boosts the B+ (120 V typical for a TV) of the
low voltage power supply to the 20 to 30 kV for the CRT as well as provide
various secondary lower voltages for other circuits.
A HV rectifier turns the high voltage pulses into DC and the CRT capacitance
smooths it. The HV may be developed from a single winding with many many
turns of wire or a lower voltage winding and a diode-capacitor voltage
multiplier.
The various secondary voltages power the logic, tuner, video signal,
vertical deflection circuits, and CRT filaments. In fact, with many TV
designs, the only power not derived from the flyback is for the keep-alive
circuitry needed to maintain channel memory and provide startup drive to
the horizontal deflection/high voltage system.
2. A voltage divider that provides the focus and screen supplies. The pots
are in this divider network - and these things fail resulting poor focus,
uncontrolled brightness, or fluctuating focus and/or brightness. A
total short could also result in failure of other components like
the horizontal output transistor. In some monitors, the focus and screen
divider and/or controls are external to the flyback and susceptible
to dust and problems particularly on humid days. The resistance of these
circuits is so high that dirt or other contamination can easily provide
a bypass path to ground especially when slightly damp.
Tony's notes on setting convergence on older delta gun CRTs:
-----------------------------------------------------------
(From: ard12@eng.cam.ac.uk (A.R. Duell))
The older delta-gun tubes (3 guns in a triangle, not in a line) can give
**excellent** pictures, with very good convergence, provided:
1. You've set those 20-or-so presets correctly - a right pain as they
interact to some extent.
2. The CRT is set up in the final position - this type of tube is more
sensitive to external fields than the PIL type.
Both my delta-gun sets (a B&O 3200 chassis and a Barco CDCT2/51) have
very clearly set out and labeled convergence panels, and you don't need a
service manual to do them. The instructions in the Barco manual are
something like:
"Apply crosshatch, and adjust the controls on the convergence board in
the numbered order to converge the picture. The diagrams by each control
show the effect".
Here's a very quick guide to delta gun convergence where the settings are
done using various adjustments on the neck of the CRT (if you don't have a
service manual but do know what each control does, and where they all are -
otherwise, follow the instructions in the service manual --- sam):
1. Apply a white crosshatch or dot pattern to the set. Don't try and
converge on anything else - you'll go insane. It's useful to be able to
switch between those 2 patterns.
2. Before you start, set the height, width, linearity, pincushion, etc. They
will interact with the convergence. Also check PSU voltages, and the EHT
voltage if it's adjustable. That's where you do need a service manual, I
guess.
3. Turn off the blue gun using the A1 switch, and use the red and green
static radial controls to get a yellow croshatch in the middle of the
screen. These controls may be electrical presets, or may be movable
magnets on the radial convergence yoke (the Y-shaped think behind the
deflection yoke).
4. Turn on the blue gun and use the 2 blue static controls (radial and
lateral) to align the blue and yellow crosshatches at the center of the
screen. Some manufacturers recommend turning off the green gun when doing
this, and aligning red with blue (using *only* the blue controls, of
course), but I prefer to align blue with yellow, as it gives a check on
the overall convergence of the tube.
5. Turn off the blue gun again. Now the fun starts - dynamic convergence.
The first adjustments align the red and green crosshatches near the edges -
I normally do the top and bottom first. There will be 2 controls for
this, either a top and a bottom, or a shift and a linearity. The second
type is a *pain* to do, as it's not uncommon for it to affect the static
convergence.
6. Getting the red and green verticals aligned near the edges is a
similar process.
7. You now have (hopefully) a yellow crosshatch over the entire screen.
8. Now to align the blue. This is a lot worse, although the principle is
the same. Turn on the blue gun again, and check the static (center)
convergence
9. To align the blue lines with the yellow ones, you'll find not only
shift controls, but also slope controls. Use the shift controls to align
the centers of the lines and the slope controls to get the endpoints
right. These interact to some extent. You'll need to fiddle with the
controls for a bit to work out what they do, even if you have the manual.
The convergence over the entire screen should now be good....
A word of warning here... The purity is set by ring magnets on almost all
colour CRTs, but on PIL tubes, there are other ring magnets as well -
like static convergence. Make sure you know what you are adjusting.
Jerry's comments on convergence and other advanced CRT adjustments:
------------------------------------------------------------------
(From: Jerry G. (jerryg@total.net).)
Convergence alignment is not something you can do yourself unless you have the
proper calibration instruments and skills. It takes lots of experience and
time. There are published specs for most of the good monitors. Most of the
time they are as follows:
There is the 'A area', 'B area', and 'C area'. On a 15 inch monitor the A
area would be a diameter of about 4 inches. The B area would be about 7.5
inches. The C area would be the outside areas including the corners. These
numbers are approximate. There are actually standard specs for these areas.
They are expressed in percentage of screen viewing area. Therefore the inches
would vary with the CRT size.
The higher the price (quality) of the monitor CRT, yoke, and scanning control
circuits, the tighter the convergence can be aligned by the technician. For
the A area on a good monitor, the maximum error should not exceed 0.1 mm. For
the B area it should not exceed more than about 0.25 mm. And for the C area,
it can be allowed up to about 0.3 mm. Most of the monitors that I have
repaired, seen, and used did not meet these specs unless they were rather
expensive. With these specs there would not be any real visible
misconvergence unless you put your nose very close to the screen... A lot of
the ones in the medium price range they were about 0.15 mm error in the A
area, about 0.4 in the B and greater than in the C area. This also annoys me
because I am very critical.
If one has the skills and test gear he or she can do a better job on most
monitors. It is a question of the time involved. To see the convergence
errors a grating or crosshatch pattern is used. A full raster color generator
is required for the purity adjustments as well. This is necessary to align
the landing points of the CRT guns. The exact center reference and purity
adjustments are done with the ring magnets on the CRT neck. The yoke position
angle adjustments are also done for the side and top-bottom skewing as well.
Everything interacts!
The corners are done with various sorts of slip or edge magnets. As for
corner convergence skewing, button magnets are used. The color purity will
be effected as you go, and must be also corrected. These adjustments interact
on one another, and the processes continues until the convergence and purity
are good at the same time...!
I don't recommend the amateur or hobbiest, or even the do-it-yourselfer to
attempt this alignment procedure. The test gear would exceed the cost of a
really good monitor anyways...!!! And without the proper skills required, he or
she would only make it worse anyways...
As for purity specs, the color change from any corner to any corner must not
exceed an error of more than 200 degrees Kelvin. The error in the B area
should not exceed 300 degrees kelvin. This applies to a white raster. Most
of the monitors I see don't get better than about 300 degrees Kelvin. And
some are even 1000 out! The purity errors are best checked with a full Red
raster using 100 % saturation. Then the other color vector angles are checked
with cyan, and then magenta. The color temperature stability should be the
same in all aspects.
A color spectrometer should be used to judge this error factor. As far as the
eye is concerned, it will see a purity error of more than about 500 degrees
Kelvin if the person knows what to look for...
When changing the CRT, this alignment must be done completely. Most shops do
not even employ people who are skilled to a proper alignment, or don't even
own the instruments to do it right, and the poor customer get back a monitor
that is not in specs...!
Use of surge suppressors and line filters:
-----------------------------------------
Should you always use a surge suppressor outlet strip or line circuit?
Sure, it shouldn't hurt. Just don't depend on these to provide protection
under all circumstances. Some are better than others and the marketing
blurb is at best of little help in making an informed selection. Product
literature - unless it is backed up by testing from a reputable lab - is
usually pretty useless and often confusing.
Line filters can also be useful if power in you area is noisy or prone
to spikes or dips.
However, keep in mind that most well designed electronic equipment
already includes both surge suppressors like MOVs as well as L-C
line filters. More is not necessarily better but may move the point
of failure to a readily accessible outlet strip rather than the innards
of your equipment if damage occurs.
Very effective protection is possible through the use of a UPS (Uninterruptible
Power Supply) which always runs the equipment off its battery from the internal
inverter (not all do). This provides very effective isolation power line
problems as the battery acts as a huge capacitor. If something is damaged,
it will likely be the UPS and not your expensive equipment. Another option
is to use a constant voltage transformer (SOLA) which provides voltage
regulation, line conditioning, and isolation from power spikes and surges.
It is still best to unplug everything if the air raid sirens go off or
you see an elephant wearing thick glasses running through the neighborhood
(or an impending lightning storm).
GFCI tripping with monitor (or other high tech equipment):
---------------------------------------------------------
Ground Fault Circuit Interrupters (GFCIs) are very important for
minimizing shock hazards in kitchens, bathrooms, outdoors and other
potentially wet areas. They are now generally required by the NEC Code
in these locations. However, what the GFCI detects to protect people - an
imbalance in the currents in the Hot and Neutral wires caused possibly
by someone touching a live conductor - may exist safely by design in 3
wire grounded electronic equipment and result in false tripping of the
GFCI. The reason is that there are usually small capacitors between
all three wire - Hot, Neutral, and Ground in the RFI line filters of
computer monitors, PCs, and printers. At power-on and even while operating,
there may be enough leakage current through the capacitors between Hot
and Ground in particular to trip the GFCI. Even for ungrounded 2 wire
devices, the power-on surge into inductive or capacitive loads like switching
power supplies may falsely trip the GFCI. This is more likely to happen
with multiple devices plugged into the same GFCI protected outlet especially
if they are controlled by a common power switch.
Therefore, I do not recommend the use of a GFCI for computer equipment as
long as all 3 wire devices are connected to properly grounded circuits.
The safety ground provides all the protection that is needed.
Monitors on foreign power:
-------------------------
Using a monitor on a different voltage or frequency is usually not a
serious problem.
Your PC and monitor should be fine requiring at most a transformer (not
just an adapter for heating appliances, however) to convert the voltage.
They both use switching power supplies which don't care about the line
frequency.
Some power supplies are universal - they automatically adapt to the
voltage they are fed without requiring even a transformer but don't
assume this - check you user manual or contact the manufacturer(s) to
determine if jumpers or switches need to be changed. You could blow
up the PC or monitor by attempting to run it on 220 VAC when set of
115 VAC. If you are lucky, only a fuse will blow but don't count on it.
For non-switching power supply devices like printers and wall adapters
that use line power transformers, in addition to matching the voltage
(or setting jumpers or switches), running on a lower line frequency
may be a problem. There is a slight chance that the power transformer
will overheat on 50 Hz if designed for 60 Hz. (The other way around should
be fine.) It is best to check the nameplate - it should tell you. If it
does not, then best to contact the manufacturer.
Lifespans of Monitors:
---------------------
(From: Bob Myers (myers@fc.hp.com).)
Most manufacturers will quote an MTBF (Mean Time Before Failure) of
somewhere in the 30,000 to 60,000 hour range, EXCLUSIVE OF the CRT. The
typical CRT, without an extended-life cathode, is usually good for
10,000 to 15,000 hours before it reaches half of its initial brightness.
Note that, if you leave your monitor on all the time, a year is just about
8,000 hours.
The only "tuneup" that a monitor should need, exclusive of adjustments
needed following replacement of a failed component, would be video amplifier
and/or CRT biasing adjustments to compensate for the aging of the tube.
These are usually done only if you're using the thing in an application where
exact color/brightness matching is important. Regular degaussing of the
unit may be needed, of course, but I'm not considering that a "tuneup" or
adjustment.
How do monitors know when to enter power saving modes?:
------------------------------------------------------
(Portions from Bob Myers (myers@fc.hp.com).)
If the monitor complies with the VESA DPMS (Display Power Management
Signalling) standard, it will go into power saving modes when either
horizontal or vertical sync is disabled. Different combinations of the
sync signals indicate different levels of power management, distinguished
by how much the power is reduced and the expected recovery time. The
greater the power savings, the greater the recovery time is expected
to be. For instance, one thing that may distinguish the greater power
savings states is turning off the CRT filament, something that you don't
recover from in just a second or two.
You can tell which power saving mode is active by how long the monitor
takes to come back to life:
1. Video blanking - image will appear instantly when any key is pressed
since this is just a logic level inhibiting the video drivers.
2. Full shutdown - a warmup period of around 15 seconds will be needed
for the image to reappear since the filaments of the CRT need to warmup.
Monitor life, energy conservation, and laziness:
-----------------------------------------------
A common misconception about the care and feeding of computer monitors is that
they should be left on all the time. While there are some advantages to this,
there are many more disadvantages:
1. CRT Life: The life of a monitor is determined by the life of the CRT.
The CRT is by far the most expensive single part and it is usually not
worth repairing a monitor in which the CRT requires replacement.
The brightness half-life of a CRT is usually about 10-15K hours of on time
independent of what is being displayed on the screen. 10K hours
is only a little more than a year. By not turning the monitor off at
night, you are reducing the life of the monitor by a factor of 2-3.
Screen savers do not make any substantial difference especially with
modern displays using X-Windows or MS Windows where the screen layout is
not fixed. With video display terminals, the text always came up in the
same position and eventually burned impressions into the screen phosphor.
With modern CRTs, the filaments can be left to minimize the time needed
for a picture to appear since this doesn't affect CRT life very much.
2. Component life: The heat generated inside a monitor tends to dry out parts
like electrolytic capacitors thus shortening their life. These effects are
particularly severe at night during the summer when the air conditioning
may be off but it is still a consideration year around.
3. Safety: While electronic equipment designed and manufactured in accordance
with the National Electrical Codes is very safe, there is always a small
risk of catastrophic failure resulting in a fire. With no one around,
even with sprinklers and smoke alarms, such an failure could be much
more disasterous.
4. Energy use: While modern monitors use a lot less energy than their
older cousins, the aggregate energy usage is not something to be ignored.
A typical monitor uses between 60 and 200 Watts. Thus at a $.10 per kWH
electric rate such a monitor will cost between $48 and $160 a year
for electricity. During the night, 1/2 to 2/3 of this is wasted for
every monitor that is left on. If air conditioning is on during the
night, then there is the additional energy usage needed to remove this
heat as well - probably about half the cost of the electricity to run
the monitor.
The popular rationalization for what is most often just laziness is that
power-on is a stressful time for any electronic device and reducing the
number of power cycles will prolong the life of the monitor. With a properly
designed monitor, this is rarely an issue. Can you recall the last time
a monitor blew up when it was turned on? The other argument, which has more
basis in reality is that the thermal cycling resulting from turning a monitor
on and off will shorten its life. It is true that such thermal stress can
contribute to various kinds of failures due to bad solder connections.
However, these can be easily repaired and do not effect the monitor's
heart - the CRT. You wouldn't leave your TV on 24 hours a day, would you?
Full power saving where virtually everything including the CRT filaments is
turned off is really best but the delay before a picture appears may be 20
seconds or more.
Also see the section: "Thernal cycling and component life".
Most of the newest ('green') monitors have energy conserving capabilities but
it is necessary for the software to trigger these power reduction or power
down modes. However, many monitor still in use lack these features. And not
all workstations or PCs are set up to support them. If you have such a
monitor and computer to support it, by all means set up the necessary power
off/power down timers.
However, using the power saving modes of a 'green' PC with an older monitor
can potentially cause damage since some of the modes disable the sync signals.
A 'green' monitor which can detect a blank screen and and use this as a trigger
can easily be used with a screen saver which can be set to display a blank
screen - on any PC or workstation.
Even if the monitor does not support power saving modes, a blank screen or
dark picture will reduce stress on the CRT and power supply. Electronic
components will run cooler and last longer.
Please make it a habit to turn your monitors off at night. This will extend
the life of the monitor (and your investment) and is good for the environment
as well. For workstations, there are good reasons to leave the system unit
on all the time. However, the monitor should be turned off using its power
switch. For PCs, my recommendation is that the entire unit be turned off at
night since the boot process is very quick and PCs are generally not required
to be accessible over a network 24 hours a day.
Thernal cycling and component life:
----------------------------------
(From: Bob Myers (myers@fc.hp.com).)
In a CRT monitor, the shortest-lived component BY FAR is the CRT itself,
and it ages (more properly, the cathode is aging) as long as the heater
is on and the tube is under bias. Most monitors don't get around to turning
the heater down or off until they enter the DPMS "suspend" or "off" modes.
(And no, screen-savers do NOT help here - the tube is still on and the
cathode is aging.)
Other factors - simply having the circuits hot and powered up in general
means that they're aging. Clearly, they're NOT aging when they're off.
This needs to be balanced against the thermal-cycling sort of stresses that
you mention which happen during power cycling, and this is why I recommend
shutting off only when you're going to be away for an extended period, such
as overnight. This is, of course, most important for those components which
have clear heat-related aging, but most do to some extent. Esp. vulnerable
are things like electrolytic caps, for obvious reasons.
The bottom line is that nothing is ever going to last forever, and trying
to maximize the life of the product is an exercise in making tradeoffs between
various aging/failure mechanisms.
Minimum and maximum lifespan of monitors:
----------------------------------------
(From: Bob Myers (myers@fc.hp.com).)
There's no way to set a "minimum" or "maximum" life, as there's quite a
variation from unit to unit. Some small percentage will fail right out of the
box ("infant mortality") while others will run happily for years. We normally
speak of a mean, or average, life expectancy, as in "MTBF" ("mean time before
failure"). In a CRT display, the CRT itself is usually the limiting factor in
this, and in THAT specific case we usually speak of "mean time to half-bright"
instead, since it's rare for a CRT to simply die once it's past its early
operating life. (Excluding such things as mechanical damage and so forth, of
course.) Mean-time-to-half-bright is just what it says: how long, on average,
can you operate the tube before the brightness drops to half its initial level
for a given set of operating conditions. (Brightness is ALWAYS slowing
decreasing throughout the tube's life, due to the aging of the cathode and the
phosphor.) For most tubes with standard cathodes, this will be in the
neighborhood of 10K-15K hours (a little over a year to not quite two years of
continuous operation).
However, what you're experiencing sounds more like a problem in the
high-voltage supply; instability here would result in the sort of symptoms
you're seeing. It COULD still be related to the tube, but it might be
worthwhile to have this checked out. Unless, of course, you're ready to buy a
new monitor anyway!
Implications of power saving modes:
----------------------------------
(From: Bob Myers (myers@fc.hp.com).)
Energy Star and similar power-saving certifications generally don't
specify what is done inside the monitor to achieve the power reduction,
just the maximum power dissipation in the "reduced power" state(s).
Still, most designs WILL either reduce the voltage to the filament,
or shut it off completely, depending on the degree of power reduction
needed for a given state.
Thermal stresses would be damaging to the heater and cathode if they
happened significantly more often than the daily power-down (you DO
turn you monitor off for the night, don't you?). The way to use
these features properly is to NOT set up the system to enter the
more reduced states ("suspend" and "off") until a reasonably long period
has passed with no action. Use the "standby" state for the first level,
the one you enter after a few minutes (10?) of inactivity, and don't
go beyond that unless the system is inactive long enough to suggest thay
you're going to be away for a while. But make sure that the system WILL
get to the deepest level of power reduction supported - with the monitor
as close to full off as you can get - when you're going to be away for
a really long while, like overnight. Turning the monitor off overnight
is the best thing you can do for it.
And no, I don't think these monitors will be that much more difficult
to service, just because they've got power management. This is usually
a fairly simple addition to the power supply, and doesn't really affect
the complexity of the rest of the unit. But modern monitors DO tend
to be more complicated anyway - what with digital controls, on-screen
displays, etc. - and so are somewhat more difficult to repair. It
just doesn't really have much to do with the power-saving bits.
Methods to prevent screen burn-in on fixed format monitors:
----------------------------------------------------------
When TVs or monitors are used to display the same pattern day in and day out,
screen burn is likely to result. This may happen with TVs used extensively
for video games and text display terminals - both situations where the format
of the screen is relatively fixed. It is not likely with TVs under normal
usage or monitors used with windowing systems (e.g., Win95, X-windows) where
the display changes from time-to-time.
With TVs, your only options are to reduce the brightness or get the kids (you?)
to participate in less mind numbing activities.
For monitors, here are three approaches (they can obviously be used together).
* Blank or dim the screen or use a screen saver when not in use (won't prolong
CRT life but will reduce possibility of burn-in).
* Only set the brightness and contrast as high as needed for comfortable
viewing. Subdued ambient illumination will allow these to be greatly
reduced (and save energy as well!).
* Randomize the display. On a text entry terminal, for example, the system
could be set up to vary the position of the text on the screen by a small
amount - a random number of pixels horizontally and scan lines vertically
less than the character size. This could be done every time it is switched
on or periodically. Of course, unless you are the designer or programmer,
this option probably isn't very viable!
There will always be some degradation of the phosphor even during normal use.
With changing scenes, it will simply result in a long term darkening of the
screen and reduction in maximum brightness (independent of the reduced
mission from the electron guns). This effect is likely very slight but my
advice is to keep contrast (peak whites) only as high as you need and turn the
brightness down when not using the monitor for a few minutes. Also see the
section: "Monitor life, energy conservation, and laziness".
Monitors, heat, and cooling fans:
--------------------------------
Electronic equipment in general most often really likes to be kept cool. Up
to a point, cooler is better. However, to save a few cents and to avoid
complaints about noise, few monitors come equipped with internal cooling fans
even though these could substantially reduce the internal temperature and may
prolong a trouble free life.
Without a fan, there are still (possibly) simple steps that can be taken to
keep the monitor happy:
* Keep the ambient temperature low. There is no need for the humans to
freeze, but if you are uncomfortably warm, so is your monitor.
* Run the monitor at the minimum brightness for your needs. It is better for
the monitor and energy conservation use lower ambient illumination and lower
brightness. Stress on both the CRT and power supply components is reduced
and the monitor will run cooler.
* When idle, use a screen blanker (or screen saver that displays a dark
picture) or take advantage of any power saving modes that may be supported.
As above, this will reduce stresses on the monitor's components and save
energy as well. Of course, turn all the monitors off at night. See the
section: "Monitor life, energy conservation, and laziness".
* Make sure the monitor's ventilation holes are not covered or blocked in any
way. There should be several inches of clearance on all sides, top, and
bottom. Make sure dust doesn't collect - suck it out with a portable vacuum
cleaner.
However, even if you follow these recommendations (or have no control over
some aspects of your monitor's environment and operation), some monitors run
excessively hot.
While I don't know of any controlled studies on this topic, anecdotal evidence
suggests a substantial benefit to forced air cooling for some monitors.
It doesn't take much - even a CPU style 1.5 inch fan will make a noticeable
difference in nearly total silence.
The best place to mount such a fan is probably on the plastic case in the
vicinity of the high power components - power supply or horizontal deflection.
Provide a hole and grill to match the fan. Orienting it to blow outward may
be better for general cooling. However, it will be easier to cool specific
parts if the fan blows in and with a filter, this will also reduce dust
infiltration.
Power can be tapped from any convenient source which provides a voltage that
is compatible with the fan. For example, a 12 VDC fan can run on anything
from 8 V (or somewhat less) to 15 V or so with a corresponding variation in
speed. The current used by such a fan is generally negligible so it shouldn't
be a problem to find a source with enough excess capacity.
If you really want to be slick, add a circuit to adjust fan speed based on
scan mode (higher scan modes->higher air flow) and/or temperature.
Why are prices of video monitors so high compared to similarly sized TVs?:
-------------------------------------------------------------------------
"How come I can buy a 32" Sony Trinitron TV set for $800, but when it comes
to buying a monitor for my PC, $1400 only gets me a no-name 20" tube?
Why can't a giant like Sony produce a PC monitor anywhere close in cost to
an equivalently sized TV set?"
Well, the bottom line is that there isn't much in common between a TV and
computer monitor when one gets down to the details. The basic principles
of raster scan display apply to both and that is about it! Monitors would
already be much more expensive if it weren't for the additional fact that
many more TVs are manufactured and sold than monitors - which drives down
their prices still further:
(Some of this from: Mike Stewart (mstewart@whale.st.usm.edu).)
There are several significant factors being overlooked here:
1. Economy of scale. There are still *many* more TV sets being sold than
computer monitors. Manufacturers order TV chipsets in much larger
quantities. This drives down the price.
2. Resolution. NTSC TV signals aren't even VGA resolution. Try getting that
32" Sony Trinitron XBR to give you 1280x1024. A computer monitor has a
CRT with a resolution about 2 to 3 times that of a TV of similar size in
both horizontal and vertical directions. The beam is also more sharply
focused.
3. Refresh rates. NTSC TV signals come at one refresh rate, period. You
either watch broadcast NTSC at 59.94Hz (interlaced), or you don't watch
it at all. No nice, clean 72Hz NI display on there. (NOTE: This only
refers to the 99+% of TV playback equipment that contains no line-
doubling circuitry. That's fair, as you'll pay a good bit more for a
non-interlaced, line-doubled NTSC picture than the previous poster
was complaining about, anyway.)
Therefore, a auto-scan monitor needs more sophisticated deflection
and power supply circuitry. It must run at much higher scan rates
and this complicates the circuitry as well.
5. Geometry. The precision of a good computer monitor is much greater then
any TV. The sides will be parallel and square. Adjustments are provided
to eliminate pincushion, keystone, and trapazoid distortions.
6. Stability. The image on a high quality computer monitor is rock solid
and does not shift position or change size as components warm up, or the
power line voltage fluctuates, etc.
(From: Bob Myers (myers@fc.hp.com).)
The basic reason for the cost difference between CRTs for computer and TV
is that they are NOT the same product AT ALL.
They do not share ANY major component. The glass is different (for one thing,
computer tubes are still almost ALL 90 deg. deflection; TV glass is for
110-114 deg. deflection). The electron guns are different (different
spot size vs. brightness tradeoff). The shadow masks are different (computer
displays use a much finer dot pitch than the same size TV tube). Even the
phosphors used are sometimes different. They are aimed at different markets,
with different requirements, and so are completely separate designs. They
most often are not even produced on the same production line.
Beyond the CRT, every other major part of the display design is different,
mostly owing to the difference in horizontal rates required (~15.7 kHz for
TV, vs. 30-85 kHz and often MUCH higher for computer displays) and the
need for multifrequency operation in the computer market, combined with the
need to hold to much tighter geometry, convergence, etc. specs at these
higher rates.
In short, the only thing that's the same between a TV set and a computer
monitor is that they're both boxes which make pictures on a glass screen.
Sort of like the Queen Elizabeth II and the Exxon Valdez - yes, they're
both big metal things that float in the ocean, but there's not really all
THAT much in common between the two designs.
Why is the resolution of a computer monitor so much better than a TV:
--------------------------------------------------------------------
Of course, computer displays may run at resolutions of 1280 x 1024 or more.
These are not limited by minor considerations such as channel bandwidth, and
to a lesser extent, cost. These are separate issues from why a computer
monitor display is so much better even when the number of scan lines is the
same - as with NTSC versus basic VGA (640 x 480).
1. NTSC (525/30) is fundamentally limited by the bandwidth and color encoding
of the composite video signal. This is the most significant factor limiting
any possible display on a TV via the RF/cable/antenna, or composite or NTSC
(direct A/V) inputs to perhaps half of VGA resolution horizontally.
PAL (625/25) more closely matches an 800x600 SVGA format but still suffers
from similar limitations in horizontal resolution.
2. Monitors are designed to provide sharp focus at the expense of brightness.
TVs don't have great focus but produce brighter display. This limits both
horizontal and vertical resolution.
3. Monitor CRTs are designed with much finer dot/line pitch in the shadow/slot
mask or aperture grill - often better than 2:1 smaller than similar size
TVs.
4. TVs use interlaced scanning. Jitter in the vertical also affects perceived
display quality.
Where a TV/monitor has direct RGB inputs, the limitation is primarily due to
(2) to (4) though they may not have the same high bandwidth circuitry as a
more costly computer monitor.
There are other factors but these are the most important.
Combined TV and computer monitor:
--------------------------------
"This is a 27" VGA monitor which should also be able to be used as an
NTSC television monitor. Can anybody comment on it?"
IMO, I think the entire idea of a combined TV/computer monitor is silly
especially when the likely cost premium is taken into account. Watching
the boob tube will tie up your entire PC. The optimal size for TV and
computer use is not the same nor are the requirements in terms of scan
rate, resolution, brightness, and sharpness. Thus, the design will be
inherently more expensive and include more compromises.
So, I will probably be proved wrong by record sales of these things...
Problems with designing a combination TV and computer monitor:
-------------------------------------------------------------
(From: Bob Myers (myers@fc.hp.com).)
It's possible, and has been done (for instance, Toshiba has one product
and offerings from other companies are available or are on the way). But
such designs ARE compromises, and won't give the best performance possible
in either application.
There is a fundamental difference between CRTs designed for TV use,
and those used in computer monitors. It's a brightness/resolution
tradeoff - TV tubes are run about 3X or so the brightness of a typical
computer monitor, but sacrifice the ability to use small spot sizes
and fine dot pitches to do this. You don't see very many color tubes
running at 100 - 150 fL brightness and still using an 0.28 mm pitch!
So, what about truly digital monitors?:
--------------------------------------
"I am really interested in this Digital Revolution (DVD, HD-TV) but what about
PC monitors? Wouldn't it be great to have a monitor that was also compatible
with HD-TV? I want to buy a new 17" or 19" but I don't want to invest in CRT
(analog technology), when will Digital PC Monitors be coming out?"
(From: Bob Myers (myers@fc.hp.com).)
Being compatible with HDTV just means having the right front end to interpret
the signals, just as using NTSC video on a current computer monitor requires a
decoder. I seriously doubt that we'll see computer displays which are
DIRECTLY capable of handling the HDTV data stream.
Having said that, there is ALREADY a standard for a digital display interface,
which was approved by VESA last year. The new "Plug & Display" interface
standard supports BOTH digital and analog video outputs on a single standard
connector, enabling monitors with either sort of interface to be easily
supported. (The host uses ID information from the monitor - already a
standard feature of most CRT displays - to decide which interface to use and
how to configure it for a given monitor.) There are already products on the
market (a few) or in development using the new interface.
Having said THAT, don't count the CRT monitor out just yet; it'll probably be
with us for some time yet, and there's little reason to use a digital
interface for a CRT-based display (since, under the new standard, you're going
to have BOTH flavors of interface available anyway). Actually, there is very
little inherent advantage for MOST display technologies in the interface
itself being "digital" (even LCDs are "analog" at the pixel level); the
problems most non-CRT displays have today with "analog" video have to do with
getting a good TIMING reference with which to sample the video, NOT with
whether that video is encoded in digital or analog form.
About sync polarity options:
---------------------------
Many video cards provide polarity options for each scan mode. Why?
Probably to be compatible with older monitors. Most modern monitors are
auto polarity detecting so the settings should not matter.
(Note that some of the digital PC video standard did have specific
sync polarity specifications.)
Some software programs that directly access the video card may even be
changing sync polarity - for apparently no reason - without you being
aware of it.
Your video card determines the maximum video rate you can generate. The
monitor has to be able to lock to it. So, if you cannot setup higher than
some specified rate (i.e., the options do not exist in your menu), it is
a function of the video card and drivers. If you can set it but the
monitor displays garbage or nothing at all, it is a limitation of the
monitor. The sync polarity rarely makes any difference and if it does,
the effects will be obvious - picture shifted left/right/up/down on screen -
or just won't sync at all.
If you experience problems of this type, experimenting with the sync polarity
may be instructive.
If you do not know what your monitor wants and you have the option, set both
horizontal and vertical sync polarities to be negative as this is nearly
always acceptable (for studio video and VGA/SVGA monitors).
(From: Bob Myers (myers@fc.hp.com).)
This was used in older systems to identify certain display modes, but in
general modern monitors accept either polarity equally well. Recent display
timing standards have all been written specifying positive-polarity sync
(the sync pulse is at logical "1" rather than "0"), but the use of negative
polarity usually won't do anything except possibly cause the image to be
off-center by the width of the sync pulse.
VESA Display Data Channel standard:
----------------------------------
(From: Bob Myers (myers@fc.hp.com).)
This defined several protocols for digital communications between a
host system and its display. DDC provides 3 different modes:
DDC1 - A unidirectional (display to host only) serial communications system
which provides basic display ID and feature support information
(including supported timings, display size, colorimetry and gamma,
etc.) to the host. This uses pin 12 on the 15-pin "VGA" connector as
a data line.
DDC2B - Adds clock (pin 15) and return (pin 11, I think - I'm at home, and
don't have the standard with me) to enable at least ID information to
be obtained via an I2C interface. I2C is a bidirectional interface,
but display control via DDC2B is not defined at this time.
DDC2AB - Full ID and control of the monitor via ACCESS.bus. As ACCESS.bus is
basically a command and protocol definition on top of the I2C
hardware interface, this uses the same lines as DDC2B.
DDC was the first and only definition of the 15-pin D-subminiature
video output connector which VESA has provided. No further definitions
on this connector will be made, as VESA is instead concentrating on the
new Enhanced Video Connector standard which is due out later this year.
This will define a completely new connector which will include support
for DDC and separate syncs as in the 15-pin D-sub, and will also include
support for audio I/O, video input, and the USB and P1394 serial interfaces.
Identifying connections on unknown or cut monitor cables:
--------------------------------------------------------
Obviously, this is best done with a schematic. However, since such a luxury
may not be possible, how can you go about figuring out where all the wires
go? Easy answer - very carefully.
For the following, I assume a VGA/SVGA monitor. You need to identify the
grounds, video signals, H and V sync, and monitor sense lines. The procedure
is described with respec to a cut cable but if you are trying to identify
an unknown connector type on the monitor, the same comments apply to the
wiring **inside** the monitor.
First identify the grounds. Use an ohmmeter between each wire and the shell
of the video connector on the monitor. Resistance will be less than an ohm
for the ground wires. These will often be colored black. The shields of
the RGB coaxes will also be connected to ground.
The high bandwidth video signals will always use individual coaxial cables.
These may even be color coded red, green, and blue. If not, you can determine
which is which later on. If there are only three such coaxes, they are
the video signals. If there are four, the extra one may be the H sync.
If there are five, the extra two may be the H and V syncs. Testing
between these wires and ground with an ohmmeter should measure 75 ohms
for the video terminations.
Display a lively screen on your PC at a resolution you know the monitor
should support (remember, trying to drive a monitor of unknown scan rate
specifications beyond its ratings is like playing Russian Roulette.)
When in doubt, VGA (640x480, 31.4 kHz H, 60 Hz V) should be safe.
Turn up the brightness and contrast on the monitor. If you are lucky,
even without any sync, there will be a visible raster. Set it to be just
visible. If there is none, then it should appear once there is valid sync.
You will need to bring out wires from the video connector on your PC.
Connect the ground of your video card to the ground wires you already
identified on the monitor cable.
Attach a wire in series with a 200-500 ohm resistor to H sync (pin 13)
on the VGA connector.
Momentarily touch the end of this wire to each of the remaining
unidentified wires (including the coaxes if you have 4 or 5 of these and
it is not obvious which are the video signals) on the monitor. When you
find the H sync input, the raster should lock in and probably brighten up.
If the monitor was originally whining due to lack of sync, it should quiet
down.
Once you have located H sync, you can remove the resistor and connect the
wire up directly.
Now, attach the video signals. It is likely that you will now have a
picture but it will be rolling on the screen. Some monitors, however,
will not unblank until they receive both valid H and V sync. Use your
resistor with the V sync output of the video card (Pin 14) on the remaining
unidentified wires. Once you find the V sync input, the display should
lock in solid.
The only remaining unknowns are the monitor sense lines. For older monitors -
those without the ACCESS.bus interface, you can just wire up the sense lines
to the appropriate levels (Color: ID0 (Pin 11) to ground, ID1 (Pin 12) NC).
See the document "Pinouts for various connectors in Real Life(tm)" for
detailed hookup information". Replacement VGA connectors are readily
available.
Also see the section: "Replacing the cable on an HP D1182A monitor" for some
hints and helpful 'hassle savers(tm)'.
Replacing monitor cables or connectors:
--------------------------------------
Many intermittent or erratic loss of color or loss of sync problems are due
to a bad cable - more specifically, bad connections usually between the male
pins and the wires. Or, perhaps, one or more pins were accidentally broken
off as a result of the connector being forced in the wrong way around.
Unfortunately, it is all too likely - particularly with newer monitors - that
the shell is molded on and impossible to non-destructively remove to access
the connector for wire repair or pin replacement.
You have several options:
* For name brand monitors, entire replacement cables may be available. These
will be pricey ($25 to $50 typical) but are by far the easiest solution.
* The connector itself can be replaced. Places like MCM Electronics stock
VGA (HD15) male connectors and pins. These may be either solder or crimp
type (both can actually be soldered if you work at it). It takes a steady
hand, bright light, and patience to solder the fine wires to the tiny pins.
A crimp tool is probably not worth the investment for a single repair.
* If you can locate a dead monitor with a good VGA cable still attached, it
is possible to cut and splice the wires away from the connector. Use an
ohmmeter to identify which signal pin connects to which color coded wire
on each cable and then solder and tape the individual wires. It won't be
pretty but should work reasonable well.
Replacing the cable on an HP D1182A monitor:
-------------------------------------------
(From: Marion D. Kitchens (jkitchen@erols.com).)
By following the procedure in the section: "Identifying connections on unknown
or cut monitor cables", I was able to get a D-15 correctly connected on the
ends of an HP D1182A monitor's video cable. This was a monitor that came to
me with the D-15 missing. The only remaining unknown is the brown wire but
the monitor seems to work fine without it (however, see below).
Cable Wire Internal Pin # Function Resistance D-15 Pin Notes
-------------------------------------------------------------------------------
White Coax 5,4 Red Video 75 1,6 shield is 6
Black Coax 3,1 Green Video 75 2,7 shield is 7
Red Coax 7,6 Blue Video 75 3,8 shield is 8
Red 8 Gnd 0 10 red & blue are
Blue 9 V. sync 1K 14 twisted pair
Yellow 10 Gnd 0 10 yellow & clear are
Clear 11 H. Sync 500 13 twisted pair
Brown 12 ID0?? Infinite 11?? Works OK w/o
Internal pin numbers refer to a 12 pin, in-line connector inside the monitor.
It is mounted on a circuit board (model XC-1429U printed on board) that is
mounted on the neck of the CTR. There are 12 pins, but one is blank --
nothing connected. I have called that one pin # 2 for reference, and the pin
furthermost away I called pin #12. Double numbers mean the first is connected
to the coax center conductor, and the second is the coax shield.
The double numbered pins under D-15 above mean connect the center conductor of
the coax to the first pin number, and the coax shield to the second pin
number. All the coax shields should measure zero Ohms to ground, and all the
center conductors should measure about 75 Ohms to ground. Ground is the outer
shield of the video cable, which is connected to the D-15 connector shell when
doing the wiring job.
Pins 5 & 10 are also listed as ground connections on the D-15 connector. I
suspect these are for the H. sync & V. sync, but do not know that for a fact.
I connected what I believe to be both ground returns (per the twisted pairs
show above) to pin 10.
The currently unconnected brown wire does have a signal of some sort on it.
At least when trying to find the H. sync and V. sync wires, I got screen
reactions if I connected it to some pins on the D-15 connector. Since it was
the only "left over" wire when I got H. sync & V. sync correct, I suspect it
to be the ID0 wire. Yes? No? Maybe? Nothing seems to happen when I connect
it to D-15 pin #11. The monitor SEEMS to be OK without the brown wire
connected to anything (but the color balance is a bit off, green and blue OK,
but red is a pale pink). An Ohmmeter connected between ground and the brown
wire "acts like" it is charging a capacitor -- resistance starts low and
increases with time to several 10's of Meg. Is that a clue?
As an aid in finding the correct wiring connections I make a special floppy.
It is a bootable floppy for use in the A: drive. Boot the computer from that
floppy. First format a system floppy for the A: drive. Then copy the
ANSI.SYS file from your C:\DOS\ files to the floppy. Next write a CONGIF.SYS
file to the floppy, containing one line --- DEVICE=A:\ANSI.SYS Now write three
batch files to the floppy, one for each color.
RED.BAT file
PROMPT $p$g$e[41m
CLS
GREEN.BAT
PROMPT $p$g$e[42m
CLS
BLUE.BAT
PROMPT $p$g$e[44m
CLS
In trying to find the H. sync and V. sync, I found it most helpful to use the
following procedure.
1. Connect all of the ground wires, and one of the coax center conductors (any
one at random) to D-15 pin #1.
2. Boot the computer from the above floppy. Watch the drive light to
determine when the boot process is completed. Hit RETURN twice to get past
the new time and date that it asks for.
3. Turn on the monitor, and type RED to run the red batch file.
4. Now follow the procedure in the section: "Identifying connections on
unknown or cut monitor cables" to find the H & V sync wires. When you
have them correct you should see a colored screen (it might be red, green,
or blue) and two "A:>" prompts on screen. Make sure the brightness control
is set for maximum brightness, and that contrast is high.
5. Once you have a readable screen, find the correct coax to produce a red
screen when connected to D-15 pin #1. Then type GREEN to run the green
batch file, and find the correct coax to produce a green screen. The
remaining coax is, of course, the blue video. But verify that anyway by
typing BLUE to run the blue batch file.
6. Now you should be able to get red, green, and blue screens buy running the
respective batch files.
To aid in the trial and error process of finding all the correct wiring, I
made a small (3 by 4 inch) PCB with 15 connection points and a large grounding
point, and mounted a D-15 connector on one edge. The 15 copper traces were
wired to the D-15 connector so that pin numbers 1 through 15 followed a simple
series across one edge of the PCB. The 15 traces were about 1/4 by 1 inch to
make life easy. I even soldered 220 Ohm resistors to pin numbers 13 & 14 on
the board to make that easy too. With this "aid" I used a video extension
cable to bring my working point to the front of the test bench, and had plenty
of working room for all those trial and error connections. Yes, I do like
'hassle savers(tm)'!
How can I determine monitor specifications or whether it supports SVGA?:
-----------------------------------------------------------------------
There is no easy way to tell by just examining the monitor visually. Even
those with only a 9 pin rather than a 15 pin connector are sometimes SVGA
(e.g., Mitsubishi AUM1381 and NEC Multisync II which will do 800x600 at
56 Hz V non-interlaced and 1024x768 interlaced at 43 Hz V).
You cannot even safety test scan rates on all monitors - some (mostly older
ones) will blow up or be damaged by being driven with incorrect video.
For a monitor that you already have, looking it up in a monitor database is
really the only way to be sure of its capabilities (well, pretty sure - these
listings are not always correct!). See the section: "Web sites with monitor
specifications" for on-line resources. If this doesn't help, you try posting
the information you have (model number, FCC code, etc.) to the newsgroups:
comp.sys.ibm.pc.hardware.video and sci.electronics.repair. Where none of this
is production, here are some quickie tests:
1. Check the video connector. If it has a high density (VGA) 15 pin connector
then there is a greater likelihood of SVGA but not always.
2. Check the manufacturing date on the back. If it has a manufacturing date
of 1991 or later, the likelihood of it supporting SVGA is higher as
demand for VGA-only monitors was rapidly declining by this point.
3. Check the dot pitch on the CRT by examining the screen with a magnifier.
If it is really coarse, the monitor probably cannot do anything beyond VGA.
4. Become familier with the major manufacturers and models so that you will
recognize the common SVGA models.
5. Check the databases listed in the section: "Web sites with monitor
specifications".
While not conclusive, positive results on the first 3 of these tests definitely
increases the likelihood that it supports at least some SVGA modes. Of course,
if you recognize a model number, you have dramatically increased your odds
of success - assuming it works!
(From: Adrian Kwong (a.kwong@ieee.ca).)
Most new monitors employ frequency protection. The symptom that you will
typically see is, a complete lack of video. Most monitors with multicolored
power LED's, usually change color to indicate an error. Some monitors like
Nokia's, will flash the screen on and off (black and white) to indicate that
the over-frequency protection circuits have been activated.
I have blown a few monitors by setting the video resolutions either too
high, or setting the vertical refresh to something that puts the horizontal
frequency waaay above the rated specifications.
I actually have no idea how some of these monitors actually received a UL or
CSA approval stamp, as I have seen some of these monitors catch on fire. Most
of the 'blow outs', were just capacitors that exploded and about a room full
of smoke fills the vicinity.
All of the monitors that I blew up, were really old monitors with no frequency
protection.
CRT replacement worth it?:
-------------------------
The sad fact is that even if you can obtain a new CRT you won't have the proper
set up for getting proper alignment and convergence. They generally use various
permanent magnet glued to the perimeter of the yoke to set the geometry of the
raster. It takes a special factory jig to do this step or really great
persistence and patience. However, if you have the time and will resist
punching a hole in the new CRT before you finish, by all means.
Also, consider the cost of a new CRT may be more than half the cost of the
monitor when it was new.
Replacing a monochrome CRT is a snap in comparison.
A better (or at least less stressful) approach is to locate a monitor that died
due to a circuit problem and salvage the CRT including the yoke and all the
other magical magnets and coils.
(From: Andy Cuffe (baltimora@psu.edu).)
I have found that most 15" monitors use compatible CRTs. I just put the CRT
from an old Gateway2000 with analog controls into a nice 2 year old monitor.
As long as the yokes and CRT sockets are similar it should work fine. Don't
try to swap the yokes or you will never get it converged.
An informal history of X-ray protection:
---------------------------------------
(The following is from: Marty).
Most of the old tube type color TV sets used a shunt HV regulator tube,
usually a 6BK4. If it failed, or some component in the HV circuit failed, the
high voltage, normally 25 kV, could go up to 35kV or more, causing some X-Ray
leakage from the CRT. In the early 70s when news of this radiation scare was
first announced, there was a public outcry to immediately fix the problem. The
Feds hastily imposed a requirement on manufacturers of TV sets to somehow
render a TV set "unwatchable" if the HV exceeded rated limits.
The manufacturers first response was to follow the letter of the law and the
first "HEW" circuit simply blanked the video when the HV exceeded a setpoint
to make the set "unwatchable".
It was quickly noticed that the HV was not turned off with this circuit and
the CRT still could emit some radiation. Many TV sets with this feature were
left on so the consumer could listen to the sound, so the feds tightened the
requirement.
By this time new TV sets were all solid state and some manufacturers
experimented with HV shutdown circuits, but most of these circuits were poorly
designed and not reliable.
Zenith thought they had the answer by regulating the HV with a bank of 5
capacitors across the horizontal output transistor to "hold down" the HV to
25kV. If one capacitor opened, the HV would only rise about 2kV, not a
dangerous situation. This wasn't good enough for the feds.
The "fix" that Zenith finally came out with, was a "4 legged capacitor. Two
legs were the emitter return for the horizontal output transistor, & two legs
were the HV holddown capacitor (the equivalent value of the bank of 5 caps).
This "fix" was accepted by HEW and millions of TVs were produced. It worked
so well, that other manufacturers soon followed the lead (Magnavox, GE, etc.).
Then the worst happened! The 4 legged monsters started failing in a large
numbers. Not opening completely & not shorting out. They sometimes allowed the
HV to skyrocket to over 50kV. Some of them even cut the necks off of the CRTs.
Zenith issued a recall on those models with the problem (more than one entire
model year). After several "improved" versions of the capacitor, the
problem was fixed but that recall almost bankrupted the company. Other
companies had failures too, but usually not as dramatic as Zenith's.
Magnavox used the HV holddown capacitor, both single & 4 leg version in
several 70s era TV sets and is a good candidate for fireworks as well.
Turning a TV (or monitor) into an oscilloscope?:
-----------------------------------------------
This question comes up so often and it does sound like a neat project to
give a defunct TV a second life. Don't expect to end up with a Tek 465
on the cheap when you are done. However, it could be a fun learning
experience.
CAUTION: See the safety recommendations below.
You will be severely limited in the performance of such a scope. TVs and
monitors are designed to operate at a very narrow range of horizontal scan
rates and the high voltage is usually derived from the horizontal deflection.
So, you would need to retain the original deflection system for this purpose
at least.
1. You will need to disconnect the defection yoke from the horizontal and
vertical deflection circuits of the TV or monitor without killing the HV.
(also, doing all this without killing yourself as well). Depending on
the design, this may be as simple as unplugging the yoke connector. More
than likely, you will need to substitute a load for the horizontal
deflection coil. A coil from another sacrificial similar TV or monitor
would probably suffice.
Warning: at this point you have a really bright spot in the middle of the
screen which will turn to a really black spot if the brightness is not turned
way down really really quickly.
2. For the horizontal, you need a ramped current source. You are driving
a non-ideal inductor (the deflection coil) so it has both inductance and
resistance. Thus the waveform is a trapezoid - a voltage ramp (for the
resistive part) superimposed on a voltage step (for the inductive part).
This should not be too difficult. Don't expect to be able to achieve
really fast sweep. Even running at normal TV rates is non-trivial.
3. Similarly, for the vertical you need to drive with a voltage (your signal)
controlled current source. However, if you just screwing around, then the
linearity etc. for the vertical may not be that important. In this case,
one way is to put a current sensing resistor in series with the deflection
coil and use this in a power op amp type of feedback arrangement. (You
could do this for (2) as well.
4. There is a good chance that the original brightness control will work
as an intensity adjustment. However, with some TVs and monitors, this
depends on receiving a valid video signal. You may need to improvise.
If you do want to control the intensity from a signal source, you
should be able to tap into the drive signals going to the little board
on the neck of the CRT.
5. Don't expect high bandwidth, uniform response, or any of the other
things you take for granted with a decent scope. That takes work.
However, as a fun project, this certainly qualifies. Interchanging
the functions of the horizontal and vertical deflection yoke (and
rotating it 90 degrees) may provide a better match of horizontal
and vertical bandwidth to your intended applications or experiments.
6. With a color TV or monitor, these experiments could be quite interesting
and educational but there may be color fringing effects since you are not
compensating for certain aspects of dynamic convergence at all.
7. SAFETY: Once you disconnect the deflection yoke from the TV or monitor's
circuits, move the original circuits out of the way and put a barrier
between between you and the rest of the TV or monitor. All you will need are
connections to the deflection yoke on the CRT (unless you want to do
intensity modulation in which case you will need to drive the video
output(s) to the CRT cathodes. I would recommend against doing this
if your unit is one of those with a totally 'live' chassis as there would
be additional safety hazards and circuit complications).
(From: Lance Edmonds (lanceedmonds@xtra.co.nz).
Some years ago ELEKTOR and Electronics Australia magazines published articles
on a design for this. Dick Smith Electronics in both NZ & Australia used to
sell the kit.
Max Bandwidth was a startling 10 or 15Khz. Enough for elementary audio
servicing.
Those magazines also published designs for delayed sweep & trigger modules as
additions to any basic 'scope. Plus, a storage scope design, logic analyzer
design, and a Dual trace emulator design.
Enough to keep the average hobbist/experimenter happy for quite a while (g).
(From: Dale H. Cook (dhcook@rev.net).)
Every few months someone will pop up with this question. A TV would not make a
very good scope. Bandwidth would be limited and the amount of work needed to
build the horizontal and vertical amplifiers, sweep and triggering circuits
and so on wouldn't be worth the effort. You'd need even more work to add
modern features such as delayed triggering and variable hold-off. Don't even
think about multiple channels and the advantages they offer. In a time when I
see used Tek 465s offered for $200 it certainly doesn't pay to try to convert
a TV. If you are just looking for a challenging electronic project I can think
of several that have a far better chance of yielding something useful. Now,
if you were starting with an antique set that used an electrostatic CRT you
might do a bit better, but a 1937 Dumont will set you back about $3,000.00 or
so - a little too much of an investment.
(From: Tony Duell (ard@p850ug1.demon.co.uk).)
I've worked on the vector monitors that were used on some of the 1970's
minicomputers. These are essentially X-Y displays (not raster scanned), and
would make audio-bandwidth 'scopes if given a timebase. I would guess at a
bandwidth of the order of 100kHz.
Some of them (DEC, certainly, maybe Tektronix) were electromagnetically
deflected like a TV. However, there are a couple of things to be aware of.
Firstly, the output amplifier, which drives the yoke at constant current, is
pretty complex. Secondly, the yoke is specially made - the 2 sets of coils are
pretty similar (unlike those in a TV), and the inductance is critical.
So, while I'll keep these monitors running, I'd not want to have to covert a
TV into one :-).
(From: David Katz (DAVEkATZ@prodigy.net).)
If by chance what you want is an X-Y display for audio, not a (more typical)
X-T, it's easy. Just put a resistor in series with each yoke (about 100 ohms,
5 W) and drive them with a stereo amp.
(From: Steve Roberts (osteven@akrobiz.com).)
Your best hope might be to get a older generation heart monitor from a
hospital, these have a professional X-Y display module to begin with, and
are surprisingly easy to hack, mine was $10 at the local surplus shop. The
ultra long persistence phosphor is a pain/blessing depending on what you
are doing.
For a description of what one person did, see:
Dan's Home-Built
O-Scope Page.
(From: Alan (revidyks@rocketmail.com).)
Apparently it's pretty hard to produce a decent scope.
It is, however, pretty easy to use the CRT as something like a scope,
which I did recently with the built-in green screen monitor of a thing
called a Kapro 2X. It was being thrown away, so I said I'd take it and
have a look inside before throwing it away.
I wondered what if it was possible to drive the CRT from a source
other than the computer video circuitry, so I did some tests, worked
out how and by what voltage the deflectors were driven, (about 1v, 0.3A
measured as an AC voltage).
Once I'd worked out that this was about the same as the output from a
small stereo amp, I removed the horizontal signal from the CRT and hooked
one channel of my stereo across the horizontal deflector , left
the vertical deflector hooked up to it's (60Hz?, 30Hz?) signal, and switched
it on. The results look pretty good, I get a full-screen moving trace
of the sound wave. One other thing that I did was make the beam intensity
constant by turning a knob marked 'B-SUB' a bit, this would have flooded
the screen with 'white' ordinarily, but was perfect for me as I could now
remove the computer motherboard all together.
I also tried connecting the left and right channels across the horizontal
and vertical deflectors respectively (first disconnecting them from their
normal inputs), which produced some really cool looking lissijous (sp?)
figure type things, that change and throb with the music- each CD seemed
to have distinctive characteristics. Maybe I'll try two different pieces
of music across the axes, could be interesting...
I'd love to try throwing some different signals of different frequencies
and shapes across the axes too, especially in combination a with musical
one. The 'best' results so far, have been from music with a strong bass,
simple beat (cymbals with a bass drum look great), and not too many layers
of guitars, vocals, etc. (too many sounds and it's an uninteresting mess...)
If you want more information or have any advice on or experience with
this sort of thing, mail me...
If you're thinking of trying any of this, remember (in case you don't know)
that TVs/Monitors can be REALLY dangerous even when switched off and
unplugged. See the section: "SAFETY".
Displaying a video signal as a picture on an oscilloscope:
---------------------------------------------------------
I am not sure why anyone would really want to do this other than as an
experiment - it would be interesting one.
If a composite video signal is the input, you will need a sync separator.
For VGA, the sync signals are already available.
You will have to construct a vertical deflection voltage ramp generator
which can be locked to your vertical sync signal.
The horizontal timebase of the scope will be fine for the horizontal
deflection and should easily lock to your horizontal sync pulse or
(if the scope has a TV trigger mode) directly to the video signal.
A video amplifier will be needed if your Z axis does not have an internal
amplifier (you need .7 V p-p to be full brightness range.) Unless you provide
automatic gain control, this will need to include offset (brightness)
and gain (contrast) adjustments. Even if there is an internal amplifier, it
may not have the required bandwidth for the video signal.
However, the overall brightness may be disappointing - a scope is not designed
for overall high brightness. The beam focus will not be as good as that on
a little TV either.
Could a monitor be modified for 3D (stereo) display?:
----------------------------------------------------
The whole idea of stereo 3-D vision to put the left and right views to the
appropriate eyeball. There are two common ways of doing this:
1. Use different colors for the two views with color filters in from of
each eye to separate the views. This is what were often used for
the really bad (content wise) sci-fi movies of the '50s.
2. Display alternate views on the same monitor screen but use LCD shutter
glasses to allow each eye to only see the appropriate view. This requires
increasing the refresh rate to avoid unacceptable flicker.
The first approach can be used with any TV and a pair of monochrome
video cameras. Of course, true color cannot be used since pure colored
images are needed to separate the stereo views.
Alternating views with synchronized LCD glasses is a possibility but
and has been used commercially but requires special hardware to
synchronize to the computer's video card. Best results are obtained
with refresh rates of at least 120 Hz permitting 60 full left-right
frames per second. If you try to this with a regular TV or CGA monitor,
the resulting refresh rate would be 30 Hz with a 50% duty cycle which is
likely to be useful only as a short experiment - else your viewers will
likely develop splitting headaches.
Should I use a VGA to BNC cable if my monitor has BNC connectors?:
-----------------------------------------------------------------
(The following assumes a normal video card with a mini-DB15 VGA/SVGA
connector - if yours has BNC connectors, the improvement may be even
greater.)
The answer is an unqualified maybe. In principle, the BNC cable should have
higher bandwidth and better transmission line characteristics (impedance,
termination) and result in sharper crisper images with less ghosting,
ringing, and other artifacts. However, this will only likely be significant
at higher refresh rates (1024x768 at 75 Hz and beyond) and depending on your
monitor and video card, you may see no change - or it may even get worse. It
is best to purchase a good quality VGA to 5-BNC cable with a return privilage
and try it. I suggest a 5-BNC cable even if you only need 3 or 4 connectors
so that it will be compatible with any monitor or video card you might have
in the future. Cost should be in the $25 to $70 range.
Potential advantages of using the BNC connector inputs on your monitor
with a good quality cable are:
* higher video bandwidth -> sharper display.
* proper connectors (at one end, at least) and correct
termination -> less ghosting and ringing.
For a good monitor with a high quality video card, the difference can be
dramatic - as is the case with my ATI GPT and NEC 5FG.
(From Bob Myers (myers@fc.hp.com).)
However, one should also note that connecting via BNCs generally disables
monitor "plug 'n' play" features, since these are based on ID information
conveyed on dedicated pins (using the VESA DDC & EDID standards) on the
15-pin "VGA" connector.
As of last year, a new connector standard - the VESA Enhanced Video
Connector, or EVC - has been released, which will provide both greatly
improved video signal performance AND support for DDC and a number of
other features.
Most current monitors comply with the VESA Display Data Channel (DDC) standard
which provides a path and protocol for getting some basic ID information
(model, manufacturer, supported timings, chromaticites, etc.) back from the
monitor. Under that standard, the following new signals have been added to
the DB-15 connector:
Pin 9: +5 VDC from host
Pin 12: Serial data
Pin 15: Data clock
Pin 10 (the old sync return pin) now does double duty as the return/reference
for DDC. The DDC system uses the I2C spec for one level of implementation,
although a base level is also provided in which the data is clocked back
from the display by the vertical sync pulse.
The old 4-line ID scheme using pins 4, 11, 12, & 15 is obsolete. I can't
think of too many hosts, or ANY monitors, still using it.
Additional information on the EVC standard is available from the VESA web site,
http://www.vesa.org.
And one manufacturer's way around the preceeding:
(From: Russ Smith (smith@ur-guh.com).)
The Nanao F2-21 I'm using is connected via 5 split-out BNCs
on its end; on the OTHER end is the standard VGA connector - that
connector plugs into not the video card, but a little "black box"
which performs the plug-n-play identification. That little widget
plugs into the PnP-compatible video card (Matrox Millenium).
Thus, even though BNCs are used at the monitor end and the monitor
itself can't communicate anything useful, the information is
none-the-less communicated.
A hack that works.
Building a 5 BNC cable:
----------------------
This is straightforward, if time consuming and tedious.
The five coaxial cables (75 ohm, RG59 typical) are wired as shown in the
table. The corresponding VGA connector pin numbers are in ().
Coax Center Coax Shield
--------------------------------------
Red Video (1) Red Return (6)
Green Video (2) Green Return (7)
Blue Video (3) Blue Return (8)
H Sync (13) Ground (5,10)
V Sync (14) Ground (5,10)
Tie pin 11 (ID0) to Ground to indicate a color monitor.
Leave pin 12 (ID1) open.
Make sure that the lengths of the cables are fairly well matched - to within
a couple of inches - to assure that the 3 color channels line up precisely.
(One foot of cable is about 1.5 to 2 ns of delay which is significant for
a 10 ns dot clock!).
Also note (see the other sections on BNC cables) that you will lose your
Plug and Play capabilities without the direct control connections to the
monitor (or for monitors without these featuers).
That's it!
You will wish that your fingers were about 10 times smaller than they are,
however. :-)
Using a workstation monitor on a PC:
-----------------------------------
These are nearly always fixed frequency monitors with a scan rate that
is not compatible with typical SVGA cards.
They may have a special connector like a 13W3 or 3, 4, or 5 BNC
connectors. Some have a non-standard connector.
While these normally use standard analog video signal levels,
you have a couple of problems out of the starting gate:
1. The fixed scanning frequencies of most of these monitors are not
directly compatible with typical SVGA standards. Many high end boards
like the ATI ProTurbo can scan at 1280x1024 probably at an appropriate
refresh (horizontal is going to be the critical one) rate. Also, boards
that allow software adjustment of size (like the ATI) are in effect
changing scan rates as well so that gives another degree or two of freedom.
However, many typical video cards do not provide this degree of flexibility.
2. The monitor needs sync-on-green (3 BNC connectors), composite H and V
sync (4 BNC connectors and 13W3) or at least a VGA to BNC adapter cable
(5 BNC connectors). Your VGA card normally puts out separate syncs.
Many video cards have a software mode (probably accessible in the
setup program) to enable composite sync output so for these at least
there is no problem with a 4 BNC monitor.
You can build a circuit to generate the required video for a 3 BNC
monitor if you are so inclined. See the "Sync on Green FAQ" for detailed
information and schematics.
3. What you do for booting since the default will be VGA (at least for
DOS/Windows. If you only use your PC at one fixed high resolution,
than this may not be that much of a problem..
There are specialized boards that will emulate standard VGA/SVGA modes
using a fixed frequency monitor. For more information, see the document:
"Notes on Approaches to using Fixed Frequency Monitors on PCs".
Tweaking the deflection rate of a fixed frequency or non-standard monitor:
-------------------------------------------------------------------------
Pulling a fixed frequency monitor by more than a few percent will likely
be a problem. I know this is not the answer you were looking for but
getting a new inexpensive video card may be a better solution.
Other types of monitors - XGA for example - may be variable or multiple
frequency but incompatible with VGA/SVGA. Some adjustment may be possible but
how far you can go will depend on many factors.
If not, you are looking for an adjustment called horizontal oscillator,
horizontal frequency, or horizontal hold. If you do tweak, mark everything
beforehand just in case you need to get back to the original settings.
There is a slight risk of damage, particularly when lowering the horizontal
rate as this increases peak current to the horizontal output transistor. This
may result in immediate failure or more stress on components resulting in
failure down the road. I have no idea with your monitor.
An alternative that may be possible is to use the setup or install program that
came with your video card to decrease horizontal size and then adjust vertical
size if needed. This would best be done while monitoring with a scope or
multiscan monitor. A byproduct of software adjustments to size will often be
a change in the scan rate of a few percent which may completely cover what you
need. The reason this may work is that these adjustments vary the length of
the H and V video back-porch which affect the total scan time.
I know I can do this with my ATI cards.
Also see the document: "Approaches to Using Fixed Frequency or Non-Standard
Monitors on PCs" which includes a specific modification to permit an IBM9517
XGA monitor to be used at VGA/SVGA scan rates.
Displaying TV on a computer monitor:
-----------------------------------
My general recommendation is that if you have the space, buy an inexpensive
TV - the quality in the end may in fact be better. And, it will be usable
without tying up your expensive monitor and (maybe) PC.
Some older monitors like the Mitsubishi AUM1381 and Emerson CGA (which also
has a speaker) include a composite NTSC input jack requiring only a baseband
video source like a VCR. These do produce a very nice picture. However,
most newer auto-scan VGA/SVGA monitors do not go to low enough horizontal
scan rates. To display NTSC or PAL on these requires a scan convertor
(likely to be very expensive) or at least a scan doubler (less expensive
but not as good).
For the case of older monitors with digital (TTL) inputs, see the section:
"Modifying a CGA (or EGA) monitor for NTSC or PAL input".
You can also buy video input cards complete with tuners ('PCTV') which
will put TV into a window and allow you to idle away the time you are
supposed to be working while watching 'Mork and Mindy'.
While various convertors are advertized to use a computer monitor
with video from a VCR or other source, keep in mind that if it sounds
too good to be true, it probably is like the claim of a $200 box for this:
OK, let me get this straight - this card/box will enable a 31.4 kHz horizontal
scan rate monitor (VGA) be used as a TV - yes or no? It thus includes a video
A/D, full screen frame buffer, D/A, and all the other tuner stuff for under
$200? I don't think so. A scan doubler - which is a subset of the above -
will not result in a high quality picture since it will display pairs of
lines interleaved or leave alternate lines blanked reducing brightness. Or
does the impressive advertisement leave out the key requirement that the
monitor sync at the NTSC horizontal scan rate of 15.734 kHz (most newer
monitor do not)? Or is it a board that plugs into a PC and indeed does use
the resources of the PC including the VGA card and bus?
In any case, get a written money back satisfaction guarantee.
Modifying a CGA (or EGA) monitor for NTSC or PAL input:
------------------------------------------------------
These are often high quality monitors and would make nice TV displays -
especially as there are many no doubt gathering dust on their way to
the dumpster!
However, these are digital (TTL) monitors with respect to the video inputs
and proper linear video amplifiers may not even be present. Therefore, you
may need to implement both the NTSC or PAL decoding as well as boosting the
signal levels to the hundred volts or so needed to drive the CRT.
The scan rate of CGA is the same as NTSC so deflection is not a problem.
For PAL (625/50) instead of NTSC, the vertical rate will need to be reduced
to 50 Hz but this should not be a problem. The horizontal scan rate is close
enough (15.625 kHz).
Similar comments apply to EGA monitors that have a compatible scan rate.
EGA represents a range of scan rates between 15.75 kHz and 21.85 kHz so
this should not be a problem.
Picture instability of computer monitor used to watch videos:
------------------------------------------------------------
Assuming you have one of those older computer monitors that syncs to TV scan
rates (NTSC/PAL/SECAM/whatever) or have found some other way to adapt your
monitor to TV signals, you may find that when attempting to use it with a VCR,
there is a bending or jittering at the top of the picture.
(From: Jeroen H. Stessen (Jeroen.Stessen@philips.com).)
The problem is with the timebase instability of modern VCRs. At the end of
each frame there is a phase jump of up to +/- 20 microseconds in the
H-sync. The line PLL in a computer monitor is way too slow to follow this
jump. The line PLL in a television is switched to a fast mode to follow it
just fast enough. This has never been a requirement for computer monitors.
You may need a timebase corrector. You may be unable to afford it. Some VCRs
have one built in. All Laserdisc players have built-in TBC. Video-CD and DVD
don't need it.
Driving multiple non-daisy-chained monitors from one video source:
----------------------------------------------------------------
It is not possible to just connect monitors in parallel. The terminating
resistors (75 ohms) of each monitor will also be in parallel reducing signal
strength and resulting in various problems with cable termination including
ghosting, ringing, etc.
A simple circuit to implement a video splitter is shown at:
http://www.anatekcorp.com/articles.htm
This is just a set of emitter following buffer amplifiers and should suffice
for many applications. Various companies including Elantec, Analog Devices,
Maxim, and others have video amplifier chips as well but the basic approach
may be adequate for your needs.
Displaying computer video on a TV:
---------------------------------
Assuming this means NTSC:
1. You need to convert RGB to NTSC - there are single chips for this. Try
Sony, Philips, Motorola, and others. These will combine the R, G, B,
H sync, and V sync into a single composite video signal using a minimum
of additional components.
2. You need to match the scan rate to NTSC - 15.734 kHz horizontal. Even
basic VGA is twice this - 31.4 kHz. If your video card can be programmed
to put out interlaced NTSC rate video then this is easy. If not, it is
more difficult. If you want to use anything higher res than VGA, it is
a very non-trivial problem requiring the construction of a scan convertor
which includes a video A/D, full frame store, interpolator/readout timing,
video D/A. Unless you are an experienced digital/analog designer, you
really do not want to tackle any of this.
For the special case of VGA->NTSC, you may be able to get away with just
storing a single scan line since the horizontal frequency is (almost)
exactly twice the NTSC horizontal of 15.734 kHz. A double buffer where
one buffer is storing while the other is reading out at approximately half
the VGA pixel rate should work. With appropriate timing, even lines become the
even field for NTSC and odd lines become the odd field (I may have this
backwards). It is still not a trivial undertaking. Also, keep in mind
that the quality you will get on NTSC will be poorer than the VGA due to
fundamental NTSC bandwidth limitations. Also, flicker for line graphics will
be significant due to the interlacing at 30 Hz. Even this is a non-trivial
undertaking.
The requirements for PAL are very similar. For 625 lines systems, the
800x600 is the format that most closely matches the TV resolution.
You can also buy little boxes to do this. Quality is general not great
as you are seriously limited by NTSC/PAL and the VCR. Except for
presentations on existing TV rate equipment, it is probably not worth
the effort. This is totally useless for any serious computer applications.
For professional presentations, modern video projectors are available that
use high resolution LCD panels and real-time scan conversion. However,
they are quite expensive (up to $10,000!!!).
HDTV as computer monitor - Can it be worth it?:
----------------------------------------------
(From: Jeroen H. Stessen (Jeroen.Stessen@philips.com).)
Some info:
* HDTV at 1080 lines interlaced uses a line frequency of 33.75 kHz.
* Line-doubled PAL runs at 31.25 kHz, line-doubled NTSC at 31.47 kHz.
* Philips has made VGA televisions capable of 31, 35 and/or 38 kHz.
Now what sort of computer performance does that buy you?
* 31 kHz: 640x480 NI @ 60 Hz
* 35 kHz: 800x600 NI @ 56 Hz
* 38 kHz: 800x600 NI @ 60 Hz
In other words: nothing to write home about compared to today's computer
monitors. My 17A goes up to 95 kHz. TVs are good enough to be used as
presentation displays - to be watched from a distance. They will also make
excellent game displays. But you don't want to use them for word processing.
Just because it is sold as an HDTV display does not mean that the sharpness
will be that much better. Certainly not as good as that of a computer monitor.
HDTV monitors will never have only composite inputs, because composite=CVBS is
used only for PAL/Secam/NTSC. Most likely it will have YPbPr inputs
(Y,B-Y,R-Y), which is inconvenient with a computer that delivers only RGB. If
you are lucky it will have a VGA input or a Golden Scart (a Thomson standard
for RGB HDTV signals).
Hold on to your 17" computer monitor...
What is Kell factor with respect to interlaced displays?:
--------------------------------------------------------
(From Bob Myers (myers@fc.hp.com).)
The Kell factor - which has to do with the fact that we're often undersampling
an image from the standpoint of the Gospel According to St. Nyquist - IS
a factor in the reduction of vertical resolution, but interlacing plays
a part as well. This comes from at least two factors:
1. The monitor or receiver usually cannot precisely interleave the two fields.
2. More importantly, there are steps taken to reduce the interline flicker
which reduce the effective vertical resolution. This includes running the
line width of the display somewhat larger than would otherwise be the case,
and in interlaced cameras, discharging the entire screen (including the
lines from the "other" field) after every field scanned.
Interlace is particularly troublesome on moving images, where you will often
perceive momentarily "missing" details. There was a LOT of discussion
regarding the gory details of interlacing in the recent HDTV debates within
SMPTE and other groups.
Weird phenomenon of the month:
-----------------------------
Talk about unusual. This was posted to sci.electronics:
"Something VERY strange is happening, and I cant explain it.
There is a "ghost" on my TV screen of the text appearing on my computer
screen. They are NOT hooked together in any manner. They are about 4-5 feet
apart. Although, the antenna cable runs within a foot of my computer. I am
wondering what causes this to happen. I have experienced interference, but
this is more like a wireless second monitor. I can turn off my monitor, and
look over at the TV. The text on the TV is scrolling up every 9
seconds. (like when the v-hold isn't adjusted.) Any Ideas?"
This is probably caused by RFI - radio frequency interference - from a CGA or
PC TV card being picked up on the TV's cable or antenna. Only CGA has a scan
rate that is nearly the same as NTSC. Any other PC video scan rate would
result in a torn up or rolling picture.
(From: Bobby Richardson (boreal@vance.net).)
That is indeed RFI, and during the heyday of CGA was called 'Really Free
Intelligence' in military intelligence circles because, with a highly
directional, well-tuned antenna, intel ops could read the target's monitor
just like looking over their shoulder.
Big Al's rules of thumb on monitor repair:
-----------------------------------------
1. Use an isolation transformer. A variac can be helpful too. A cheap isolation
transformer can be constructed by wiring two identical transformers of
adequate power capability back-to-back. (Here is a use for those old
boat anchors you can't bear to part with).
2. If it's just the power supply or flyback switching transistors that have
failed, then the repair is probably easy enough and quick enough to be
worthwhile. Blown power transistors are trivial to locate in the circuit
and quite easy to find replacements for. In many cases I've found that the
monitor would have lived a much longer life if only the transistor mounting
screws had been tightened properly by the manufacturer. Make sure you use
appropriate replacements and the proper heat sink parts and heat sink
compound.
3. If it's the flyback transformer, then judgement should be made based on the
cost and availability of the replacement part. Also, on the risk of there
being additional problems beyond that of the bad flyback. Who get's to eat
the cost of the part in the event you don't succeed and give up? However,
determining that the flyback is indeed at fault may prove challenging
without a flyback tester. Sometimes there will be obvious damage such
as burnt marks, cracked plastic, or other signs of overheating. If you
have the correct resistance measurements, then for the primary you may
be able to detect shorted windings. You can also construct the brute
force flyback tester at the end of the document.
4. If it's the CRT then make the project "someone else's problem" and give the
monitor to someone else to use as a parts carcass. My life is much happier
since I learned there is no disgrace in making this choice.
5. There is another common failure category which is a result of people who are
too lazy to turn off the power switch at night. The constant heat causes the
electrolytic capacitors to dry out and become intermittent. I often replace
all of the smallest electrolytics in the power supply section especially
when I know the switching transistor is good. If after a couple of hours
of labor and a dozen caps I still don't have it running, I give up on
these too.
6. Be realistic with yourself about the value of a used working monitor. CGA's
EGA's and monochrome Hercules monitors rarely fetch more than $25 at a swap
meet.
7. Don't sell a used monitor to a friend unless you want to continue repairing
the thing until you're old and grey.
8. Don't put a scope on the collector of the supply or flyback transistors,
unless you have a special X100 high voltage / high frequency scope probe.
Tic-Toc Tips:
------------
(From: Andy Laberge (tic-toc@wolfenet.com))
1. When you go to discharge the anode of a picture tube make sure you
hook up your ground first or you may get an unexpected surprise. I
have.
2. Picture tubes will hold their charge for a long time. In fact I
have been bitten from a tube that was removed from a TV, discharged
and allowed to sit for six months. Treat all picture tubes as though
they were fully charged.
3. There is a practical reason for using an isolation transformer for
troubleshooting monitors besides the safety issue. The primary side
of the power supply is isolated from ground and if you start probing
it with a grounded scope you will short out components that were
perfectly good until then. It will cost you more time in trouble
shooting and more money.
4. When looking for real small cracks in a monitor board try to use a
strong indirect light to keep the glare and reflections to a minimum.
You can loose a crack in the glare. Cracks also hide underneath the
solder mask (the green stuff). I have scrapped away the solder mask
and there pretty as you please is that little beggar. Next you want
to fix it; scrap more solder mask off the trace about 1/2" on both
sides of the crack. Brighten the copper using an ink eraser (it has
abrasive grit in it). Tin the exposed copper very well and then
solder on a piece of bare tinned buss wire. This is sort of an
acquired art. Cut the bus wire about 6" long. Next bend the wire at
90 degrees at the 5" mark you now have an L that is 1" on the bottom
and 5" on the stem. Hold the stem and solder the bottom to the PCB on
top of your excessively soldered crack. Now just clip the stem off.
You should now have a crack that is bridged by a soldered on wire
which will give your cracked board the added strength that it needs.
If there are near-by traces you should also check these for possible
hairline cracks or the starts of some. On boards with high trace
density this method may not be possible; in that case use small gauge
(#30) Kynar covered wirewrap wire and solder it to the associated
trace pads on opposite sides of the crack.
5. Some connections won't take the solder very easily. In that case
remove all the old solder with either wick or a solder sucker.
Pre-tin the connector until it excepts the solder readily and then
solder the connector and it's pad. If you don't do this you will end
up with a cold solder joint underneath your new solder.
6. If you are a person that is for some reason or other always moving
or unplugging your monitor; go out and buy yourself an extension for
your monitor signal plug. Hook the monitor signal plug to the extender
and then use the male end of the extension plug as your signal plug.
If you bend one of these pins it will be a lot cheaper then having to
buy a signal plug for your monitor if you can find one.
7. In some VGA monitors you may have video smearing with dark letters
on a light background. This maybe caused from some low value
electrolytics (usually around 1 uf) that have gone bad in the video
driver circuits. Usually you can check these in circuit with an
oscilloscope or out of circuit with a capacitance checker.
8. Other filament problems might be low voltage caused from a leaky
filter capacitor in the filament circuit. The capacitor will dropped
the filament voltage down. A resistor can increase in value causing
the filament current to drop off. Both of these problems can give you
a faded picture look. A filter capacitor that has opened up will give
you a bright picture full of noise and that is hard to trace
especially if you are looking for it in the video.
9. Homemade degaussing coils can be made using three degaussing coils
(out of junked monitors) in series that way you do not need a ballast
load and it acts more like the heavy duty degaussering coils. They
still get warm though.
10. When checking a focus control the main thing to look for here is
that the best focus is not on one end of the control. If it is then
your focus control block is bad or falling out of tolerance.
11. High voltage regulation circuits can give you some weird problems.
One particular monitor would shut down when it went from high white
screen to a black screen. High voltage will elevate when the screen is
darker and sometimes exceed the high voltage safety limit activating
the shut down circuit.
12. Changing out CRT's is more of an art that gets better with
practice. Some color CRT's line right up with a new tube and some take
over four hours experimenting with results that still do not fall
within specs.
13. Capacitors in the primary of the SMPS may go bad and cause the
shape of the switching pulse to be distorted; the SMPS becomes
inefficient and causing over heating and lower voltage. Change the
capacitors if they look bad; shrinking of the vinyl casing or leakage
underneath (looks like a leaky battery in a radio). Capacitors with
105 degree temperature ratings are recommended in power supplies
instead of 85 degree types because of the self generated heat.
Everything in the power supply is a suspect of failure. SMPS
transformers can even fail although it is rare. Some produce
a high audio frequency whine at times due to material oscillations and
load conditions.
14. Metal film resistors can cause weird shut down and start up
problems. These are usually found in the power supply over current
sense circuits. These resistors check good cold but fail after
applying heat to them. When cool they would seem to run all day but if
heat is applied they fail faster. The value of these resistors would
fall between 100k and 500k usually.
15. A good flyback source: Component Technology 1-800-878-0540
Monitor service and how to get some:
-----------------------------------
A typical monitor warranty is something like: 2 years parts, 1 year parts
and labor (i.e. you have to pay for labor the last year of your warranty).
What should you do when you are totally unsatisfied with warranty service or
when your monitor blows up 1 day after the warranty expires.
(From material provided by a former head service guy for a major computer
sales/service company.)
The behind the scenes secrets to get what you want are to do one or a
multiple of the following:
1. Call the "Service" (it appears they really aren't) Department of the
company you procured the monitor from, and kindly ask to speak with the
Service Manager. If they ask for your name, they will most likely pass it
on, as well as your service history... The manager will be "not at his
desk". They will ask to take a message... say something like "I would like
to discuss a service contract" (free money) or "I would like to speak to
him about your firm's good service" (appeal to his ego). These are
positive things they like. They person on the phone will get your # and
you will hear back within maybe an hour or so. Reason: Service people like
myself live in a very, VERY negative world... in the back of our minds we
like to hear good and hide from the every day bad. He will call back
thinking good and when you get him, you can either beat him up, or butter
him up... depending on your personality or style. The later is best. The
nicer you are to someone, the more they will do for you... treat him like
you've known him for years... talk to him on a one on one type style...
tell him what has happened in a very calm, relaxed mood... sit back and
relax... imagine yourself as Jack Nicolson.(?) Talk as long as you can...
joke, talk about golf, whatever... The longer you are on the phone with
him, the more likely he is to do something.
2. Hardball! Tell'em you are going to call the Attorney General and get this
monitor covered under the Lemon law in your state if they don't get it
fixed NOW! They will have to give you a new monitor if the machine
has to be fixed under warranty more than 3-times in a 1-year period.
3. Call the manufacturer. Tell them your monitor is bad and that the company
that sold you the monitor has sent it to for service multiple times and that
you must have it fixed because it monitors a dialysis machine for a 5-month
old baby with liver cancer and a broken leg or something like that... Pull
their strings. Kindly let them know you aren't pleased with the monitor
and you would like to send it in personally... (yes! you can do this!) The
key acronyms are RMA# or RA# or MRA#.... they all refer to Return
Merchandise Authorization number in some form.
4. (This one is from sam) Threaten to plaster their miserable product
name all over the Internet. Note that I do not believe one should
actually do this - posting whiney messages to a bunch of newsgroups is
largely non-productive and may leave you open to legal repercussions.
But, the threat will need to be taken increasing seriously as the
importance of Internet as an international medium expands exponentially.
When you send it the monitor, the RMA# has to be on the box. Call the
manufacturer at their 800 number. Ask for Customer Service. Tell them
the story (kindly) and say that you would like to get an RMA#. This is a
type of laundry ticket # they give you to track the monitor's progress...
and they report directly to you when you call the RMA department to check
on it's status. If they won't do this for an individual person, ask for
an address of an Authorized Repair Depot. You will have to call the repair
depot and get an RMA#.
Let them know you would like to deal with them directly. I would use tip
(3) as a last resort, (just before I call the Attorney General).
I would also be careful of the game they may be playing: let the warranty
on labor run over so we can get some money.
Shipping damage 1: why monitors are like basketballs:
----------------------------------------------------
(From: Stephen Swann (swann@panix.com).)
Monitors are more prone to shipping damage than most other computer
components, and it doesn't help that they typically pass through several
people's hands (several stages of shipping) before they get to you:
factory -> distribution center -> vendor -> you.
And from what I've seen first hand of shipping practices (I put in a
couple of months working in a distribution warehouse during college),
you can safely assume that each stage of shipping is roughly the
equivalent of your monitor being dropped down a flight of stairs.
You wouldn't *believe* the abuse that UPS and FedEx can subject
packages to. In fact, putting a *FRAGILE* sign on the side of the box
is about the equivalent of writing "KICK ME" on it. I remember
receiving packages marked "FRAGILE" where the (originally cubical)
cardboard boxes had been smashed into shapeless cardboard "bags", and
it took us 20 minutes to figure out what the contents of the box had
originally been. ("What are all these shards?" "I think it was some
kind of vase" "No, it was some kind of lamp." "Where's the bulb
socket, then?" "How about this squashed piece of aluminum?" "Yeah,
you're right, but where's the cord then?" etc). :-) Shipping guys
would think nothing of dropping "fragile" boxes from waist-high onto a
concrete floor - safe in the knowledge that the package had passed
through so many hands that the damage could never possibly be traced
back to them. "Blameless is Guiltless" should be the motto of these
folks.
Basically, what I'm saying is that if 1 monitor in 3 arrives arrives
in workable condition, you should be surprised that even that one
monitor survived.
Shipping damage 2: why monitors are like hammers (as in throw):
--------------------------------------------------------------
(From: Steve Cunningham (swc@tamu.edu).)
Yes folks! As a training exercise for the 2002 Summer games, Bill Baxter (not
his real name), a union thug from United Parcel will attempt to beat the
steroid enhanced monitor-throw record of 55 1/4 feet set by Udo Schrank of the
former East Germany.
But seriously folks--UPS and I just "go round 'n' round!" Over the past two
years, they have broken about one third of the monitors shipped to us, even
those packed in the original polystyrene foam. One monitor had the case
shattered, and the tube neck sheared off--even though the monitor was packed
securely in the original box and foam. The stock response from UPS is that
"it probably wasn't packed securely," or some such drivel, while ignoring the
obvious--they are careless with fragile merchandise.
The latest outrage was when I was taking a short nap in my house (I work out
of my house), and a very loud crashing sound startled me awake. My wife said
that it sounded as if someone was crashing through the front door. Turns out
that the UPS dude dropped a $2000.00 70 pound 20" Ikegami monitor from waist
level to the ground, hitting the front door in the process. After cooling
off, I carefully inspected the monitor, and, amazingly, it wasn't destroyed (I
have witnessed monitor boxes dropped from the airplane to the ground).
To add to the outrage, when I was ready to return the repaired monitor, the
local UPS manager made me purchase a new box, and have foam injected into it,
at a cost to the customer of about 50 bucks, before they would consider
shipping it (the old box was dented, but no worse for wear). In a remarkable
bit of restraint (if I don't say so myself), I calmly walked out of the UPS
office (after waiting in line 30 minutes), and used a remailing company in the
area to ship it via UPS at an additional fee. The customer received the
monitor a few days later, and yes, it was broken. All of this despite being
packed with several inches of hard foam, and in a new, sturdy, 27" Uhaul TV
box. The package arrived at the customer's place of business upside down,
despite up arrows.
I realize that they are a discount shipper, but, they are not paid to merely
ship packages. They are paid to ship them in one piece. If they can't do
that, I think that they should get out of the business and quit running an
insurance scam. I can't return repaired monitors to people with the screws
missing, saying, "it's because I'm a discount servicer." There is a minimum
level of quality that is acceptable. Sometimes the lowest price is not the
best value. As in all things human, let the buyer beware! Hopefully someone
will find this useful to that end. We won't be using UPS anymore.
Shipping damage 3: why small monitors are like footballs:
--------------------------------------------------------
(From: Captain Mocha (CaptainMocha@Electra.com).)
I used to work for UPS, I loaded the trucks.
It's amazing you get anything in one piece when shipping with UPS. There are
so so so so many packages that need to be loaded in those trucks in just three
hours per work shift. The floor managers would encourage us to get the trucks
loaded in 'any way possible'.
We used to treat the small packages as 'footballs' and try to throw them
through box "goals" from the other end of the truck. We also did 'punt
kicking' etc.
So get your facts straight!! It's not 'Hammer Throwing', it's football! =)
(From: Michael Schuster (schuster@panix.com).)
A friend used to work in Manhattan, NYC and during lunch hour he often passed
the large camera/electronics retailer, 47th Street Photo, just as the UPS
truck was unloading.
It was common for this to be accomplished by having the driver stand in the
truck, and KICK the boxes to the ground one by one. So you see, it isn't a
hammer throw... It's football (or soccer) that they're modeled after.
Shipping damage 4: so maybe if monitors were packed and shipped like eggs:
-------------------------------------------------------------------------
"After receiving my third crunched monitor this week, I've about had it with
these "Brown Shirted Box Stompers-in-the-mist!" You would think that a well
packed 14" clone monitor would survive a 30 mile journey while in their very
incapable hands. Actually, I should apologize to Jane Goodall, or whoever
that Gorilla babe was--her objects of study would probably be much more care
with monitor boxes than the knuckle-walkers at UPS. I have been thinking of
doing my own study as to what deceleration it takes to do the damage to a
monitor that they have done. My guess is that they must have to drop the
thing on concrete from 5 to 7 feet high! I've seen high impact cases
shattered, tube necks sheared off, board cracked in half--sheesh, where do
they get these guys? From a zoo? Sure, they reimburse the owner, but I lose
the repair fee. Does anyone know if can make a loss claim also?
(From: David Rouse (david.rouse@engineers.com).)
Actually they are probably only being normally clumsy. It probably is the
packaging of the monitor that is causing the failures. A monitor is a fragile
thing. It only takes about 50 g's of acceleration to kill one. This translates
into about a 3-4 inch drop onto a hard surface. The packaging is supposed to
protect it by spreading the shock pulse out over a longer time period. Alas,
though, all styrofoam (or whatever is being used for cushioning) is not
created equal. The maker was most likely trying to save a couple of pennies
and use something a little too rigid. The wrong material can provide too
little cushioning and in some cases even amplify the shock transmitted to the
product under the right(or wrong) circumstances. FYI Trinitron tubes have
really bad shock characteristics.
Cleaning plastic monitor cases:
------------------------------
For surface contamination like grease or tobacco smoke, a variety of household
cleaners will work including Fantastik, Windex, 409, etc. - some better than
others depending on the type of coating. Verify that whatever you use is
safe for the plastic by trying it out on an inconspicuous location first.
For ozone or heat damage which penetrates deeply into the plastic, painting
may be the only a solution. Test on a non-visible section to see how deeply
the discoloration has penetrated. For modest discoloration, I have had some
success with water and scouring powder containing bleach.
Secret menus:
------------
"I've seen some tantalizing references to the SECRET menu for adjusting
VisionMaster Pro 17 monitor secret menu.
Could someone kindly point me to some details so that I can access and
properly use this covert functionality?"
(From: Scot Miller (scot@cts.com).)
Shut the power off, then switch it back on while simultaneously holding down
the 'menu', '-', and '+' buttons. Then the 'menu' button works normally but
will bring up the secret menu.
Reliability and performance of refurbished or remanufactured monitors:
---------------------------------------------------------------------
"Considering a 21-inch monitor and have seen a number of resellers beginning
to carry refurbished monitors. Under most circumstances I would walk right
past anything refurbished for the shiny new model, but at the price of new
21 inchers, well... Monitor would be used primarily in Windows and for
playing Quake. Locally I'm seeing prices of $1100.00 to $1300.00 with a
2 year warranty for 1st & 2nd tier products. Feedback, anyone?"
Assuming you can fully test drive it and/or get a money back no questions
asked warranty, then they are worth considering. The most critical issue
is the condition of the CRT make sure it is bright, sharp, and has no screen
burn. If the CRT is in good condition, then there is no reason to think that
the rest of the monitor will fall apart or go up in smoke. Note: Test from
a power off for at least an hour condition. Once an old CRT warms up, it may
appear to be better than it actually is. See the document: "Performance
Testing of Computer and Video Monitors" for additional evaluation criteria
but be warned that no monitor is perfect - some 'defects' you find may be
inherent in the design or simply due to normal variations in manufacturing
quality control.
The two terms 'refurbished' and 'remanufactured' may be mean the same thing.
However, it would probably be worth trying to get a clarification in writing
of exactly what was done to the monitor. Depending on the integrity of the
reseller, these terms could mean anything from 'well, we turned it on and
it didn't blow up' to 'unit was completely overhauled and restored to new
specifications replacing parts where necessary'.
Ron's notes on video signal quality problems:
--------------------------------------------
From: pinecone@pacbell.net (Ron)
Here are some possible causes for ghosting, smearing, etc.:
1. A poor quality video cable.
2. A video extension cable (making the cable longer always makes things worse).
3. Running the video card and/or monitor too close to their maximum bandwidths.
4. Impedance mismatch between the video card and the monitor. Most cards,
monitors, and cables are 75 ohms, but 50 ohm parts exist.
6. Bad video card. I've seen many video cards with this problem, and a
manufacturer recently admitted to me that one revision of their board has
a grounding defect that causes...ghosting.
7. Bad monitor. I think this is unlikely. Usually poor monitors produce muddy
images that hide ghosting, if indeed there is any.
Monitor quality control:
-----------------------
(From: Bob Myers (myers@fc.hp.com).)
The bottom line is that I've been involved with the design, manufacture,
specification, and purchase of CRT displays for longer than I care to admit,
and I can tell you one thing with absolute certainty: it is IMPOSSIBLE to
maintain visibly perfect geometry, linearity, etc., on the things over a
production run. You can spend hours and hours getting a given unit to look
pretty darn good, but even that is iffy - it depends to much on the limitations
built into that particular CRT and yoke. And even if you CAN get that unit
'perfect', this ISN'T something that you can do in normal production - not
unless you find customers willing to pay SIGNIFICANTLY higher costs for the
products. Despite claims to the contrary here, that has NOT been the desire
expressed by the market.
(From: Gary Flynn (gary@habanero.jmu.edu).)
Many years ago I did TV repair and there were LOTS of adjustments available.
I haven't cracked open a TV or monitor lately but your statement about CRT
and yoke limitations jogged my memory. Are most monitors today "rack and stack"
or are there internal factory adjustments? Having just ordered a 17" Trinitron
based monitor and having confidence in my old TV abilities makes me want
to explore :-)
(From: the editor).
No, you will not find many of these sorts of twiddles in modern monitors.
Most purity, convergence, and geometry adjustments are via strategically
placed magnets glued to the CRT, the orientation of multiple magnetized
rings, the position and tilt of the deflection yoke, etc. You really do
not want to mess with these unless you have no choice and lots of time.
Many modern monitors control the picture adjustments via hidden menus and
digital controls.
The 'good old days' are gone forever... :-) :-(.
Is Big Brother watching over your shoulder?:
-------------------------------------------
"Does anyone out there know how the Timex/Microsoft watch is programmed by
holding the watch in front of a VGA monitor. There must me some sort of
sensor on the watch that picks up some sort of pattern on the screen retrace
of the monitor...."
(From: Len Turnbow (quartlow@netcom.com).)
I know nothing about the Timex/Microsoft VGA optical communications protocol.
But, sometime when you have nothing better to do, you might connect a
phototransistor to a biasing source and thence to your oscilloscope. Aim
phototransistor at your computer monitor and check out all the weird patterns
produced as a result of various screen displays.
Before long, you will note that the leftmost edge of your scope display
represents information present near the top of your screen. If you have
your trigger properly set, you will also note that the whole contents of
the screen are presented (top to bottom) on your scope (left to right).
With a blank white raster, you will be able to move your hand in front of
the screen and see the result on your scope a la flying spot scanner. But
I digress.
Armed with a borrowed copy of the Microsoft interface software and your
phototransistor, you could probably reverse engineer the protocol.
Or ask someone at Microsoft.com :-). What would be the fun in that, though?
Lament of the lack of adjustment pots on the newest monitors:
------------------------------------------------------------
In 'the good old days' before digital controls and service menus, one could
spend a substantial fraction of one's life tweaking monitor adjustments.
The newest monitors (and TVs) are nearly totally controlled by settings
stored in EEPROM. The service adjustments may only be accessible via a
port connection to a PC running a special manufacturer specific setup
program.
This is the wave of the future and we are stuck with it for better or worse.
In all fairness, digital adjustments are less costly to manufacture and permit
much more automation in the factory setup of screen geometry, color, and so
forth. However, not making the setup software available for a reasonable
licensing fee is a serious problem which will result in lost opportunities
for smaller independent repair shops.
(From: CiaraTom (ciaratom@aol.com).)
The point is that each manufacturer has written a program for his monitor to
tweak things that we used to do with a screwdriver. It is model specific, not
generic, and often requires an interface (special cable, with or without
circuitry in between) sometimes connecting to your parallel port, sometimes
to the serial.
Goldstar does this with a special proprietary software and special cable;
Viewsonic has (that cost me $220 - try to recoup that from a repair) and
it is so user unfriendly that you don't even know what to do with it.
Analog versus digital LCD flat screen monitors:
----------------------------------------------
(From: Bob Myers (myers@fc.hp.com).)
This refers to the interface to the monitor, with "analog" generally meaning
that it can plug directly into the same video connector as your typical CRT
monitor. Digital-input monitors have in the past required special interface
cards, but there are new standards for digital video outputs (such as the VESA
"Plug & Display" connector family). The displays themselves (the inner
workings aren't REALLY "inherently digital" either - although the interface to
the panel itself usually is - but they ARE fixed-format devices, which brings
along its own set of problems.
Digital interfaces, assuming you DON'T need a special interface card in the
PC, will be less expensive than analog interfaces and will offer better
performance. The performance increase doesn't come so much from having the
information provided in "digital" form, but rather from having accurate timing
information available. The biggest headache in designing an analog interface
for these monitors is trying to generate the correct clock for sampling the
incoming video. It's usually been done by multiplying the horizontal sync
rate up to the proper frequency, but that is hard to do with REALLY good
stability, and the phase relationship between the H. sync signal and the video
isn't all that reliable. This makes for an unstable display, with what looks
like considerable noise (especially when you have lots of single-pixel
details).
Why is there a growth on my monitor cable?:
------------------------------------------
(From: David Kessner (davidk@peakaudio.com).)
Well, it is a ferrite sleeve or bead. There's a thing called a ferrite bead
which is a simple doughnut, sleeve, or bead that a wire goes through.
Electrically this is similar to an inductor. There are other, larger, types
that are made to clamp on to cables.
The practical effect of a ferrite bead (FB) is that it causes a resistance at
high frequencies, but almost no resistance at low frequencies. Most FB's are
rated at XXX ohms at YYY MHz. Small ones are typically about 25 ohms at 100
MHz, with the resistance increasing with frequency.
Usually, FB's are used to filter out high frequency noise. In a cable, if you
provide a high frequency resistance then you will have less high frequency
current as well. This means less high frequency signals or noise on the line.
This makes the FCC happy, since you won't be emitting as much EMI/RFI.
When you see FB's on cables, it is usually put there as a quick fix. Someone
will design a device and it'll fail FCC testing. Through trial and error,
they will find that putting a FB on the cable will make it pass. So they put
one on and ship it that way. Well designed cards either have FB's on the PCB,
or they do something else to reduce the EMI/RFI emitted.
There are other uses for FB's, but this is the general use of them when cables
are concerned.
(From: Douglas W. Jones (jones@pyrite.cs.uiowa.edu).)
The thing is a ferrite core. It is used to control EMI/RFI interference.
They're sometimes called filter blocks, because they're a block of ferrite
used as a filter, but sometimes people just call the thing "a ferrite".
You can buy after-market filter blocks from ParaCon; these just clip onto
the outside of a cable. They're listed in the DigiKey catalog under the
name "ferrites" on the catalog page, but they're indexed under "filter
blocks".
What do they do? Two things. First, if you've got a wire coming out of
your electronic whatsit, that wire can act as a transmitting antenna for any
RF oscillator within the whatsit. So, the cable between your computer and
your video monitor might end up transmitting not only a base-band video
signal at somewhere near 10 Mhz, but it could also transmit your CPU clock
signal and other annoying signals generated within your computer's box.
To keep the cable from transmitting a video signal, we use coaxial cable
with a decent shield. To keep the cable as a whole from transmitting the
CPU clock and other higher frequency signals, we put a ferrite core around
the cable. This acts as a low-pass filter preventing common-mode signals
from getting through while allowing balanced signals (properly sent over the
coaxial cable) to get to the video monitor.
The second possibility to worry about is the cable acting as a receiver.
This is particularly troublesome when there is a ground loop. For example,
my computer and video monitor both have grounded line cords that are plugged
into the wall. The computer cable to the video monitor also has a ground
path, through the shield, so there's a loop, from wall outlet to computer
to video monitor to wall outlet. This loop acts as a loop antenna, and
it can pick up signals from around 100 Khz to 1 Mhz quite well, depending
on the geometry of the loop. These could cause real problems if they were
confused with logic signals inside the computer.
The standard advice to electrical engineers is: Avoid ground loops.
When this advice fails, the fallback position is, break the loop with a
filter. That's what the filter block does!
****************** Service Information ******************
Advanced monitor troubleshooting:
--------------------------------
If the solutions to your problems have not been covered in this document,
you still have some options other than surrendering your monitor to the
local service center or the dumpster.
(Also see the related document: "Sources of Repair Information and General
Comments".)
Manufacturer's service literature: Service manuals may be available
for for your monitor. Once you have exhausted other obvious possibilities,
the cost may be well worth it. Depending on the type of equipment, these
can range in price from $10-150 or more. Some are more useful than others.
However, not all include the schematics so if you are hoping to repair an
electronic problem try to check before buying.
Inside cover of the equipment: TVs often have some kind of circuit
diagram pasted inside the back cover. In the old days, this was
a complete schematic. Now, if one exists at all for a monitor, it just
shows part numbers and location for key components - still very useful.
SAMs Photofacts: These have been published for over 45 years but have
never been common for monitors. There are a few for some early PC
monitors but for anything modern, forget it.
Whatever the ultimate outcome, you will have learned a great deal.
Have fun - don't think of this as a chore. Electronic troubleshooting
represents a detective's challenge of the type hat Sherlock Holmes
could not have resisted. You at least have the advantage that the
electronics do not lie or attempt to deceive you (though you may
beg to differ at times). So, what are you waiting for?
Additional information:
----------------------
For general information on PC video cards and monitors, see the FAQ of the
USENET newsgroup: comp.sys.ibm.pc.hardware.video. This document has a wealth
of data on nearly everything you could possibly want to know about video for
the PC world.
The FAQ is available via ftp and the WWW:
To ftp a text-only version of this FAQ, and/or the chipset list:
Compressed Video FAQ at
ftp://ftp.worcester.com/pub/PC-info/pc-hardware-video-faq.Z
Compressed Video Chipset List at
ftp://ftp.worcester.com/pub/PC-info/pc-hardware-video-chipsetlist.Z
A WWW version (Netscape enhanced) is available at:
http://www.heartlab.rri.on.ca/vidfaq/
Uncompressed and compressed (pkzip, gzip, compress) text versions are also
available at the web site.
The FAQ has received news.answers approval, so it should be archived at
rtfm.mit.edu and all mirrors, as well as in news.answers and comp.answers.
Contributions, questions and corrections always welcome and appreciated.
The USENET newsgroup: sci.electronics.repair:
--------------------------------------------
Where you have a specific question on a particular monitor (or other
equipment), posting the make and model and a concise description of the
problem and what you have already attempted, may result in suggestions from
both professionals and others like yourself who have had experience with
your monitor.
See the document: "Troubleshooting of Consumer Electronic Equipment" for
many additional on-line resources to aid in monitor servicing.
Suggested references:
--------------------
There don't seem to be that many readily available books on monitor repair.
Here are a couple:
* Troubleshooting and Repairing Computer Monitors
Stephen Bigelow
McGraw Hill, 1995
Hardcover, 304 pages
ISDN 0-07-005408-8
Some of the topics are
- CRT alignment and degaussing
- State-of-the-art plasma displays
- Specifications and architectures of monochromw, CGA, EGA, VGA, and SVGA
- Linear, switching, and high voltage powersupplies
- Logic and drivers supporting both CRT and LCD monitors
- Graphics standards
- Sample schematics
However, a couple of people have commented that the document you are reading
is more useful and better organized than this book :-). I cannot comment as
I have not seen it. So, try to check it out before purchasing or make sure
you can return it if not satisfied.
* Computer Monitor Troubleshooting & Repair
Joe Desposito and Kevin Garabedian
Howard W Sams & Co, 1997
ISBN: 0-7906-1100-7
Lots of diagrams and photos, schematics, and examples of problems and how
they are solved. This is a good basic book.
Also, since monitors share much in common with color TVs, books on their
repair would also be applicable for many problems - and may be more readily
available from your local public library.
There don't seem to be nearly as many TV repair books for modern solid
state TVs as I recall for old tube sets. Here are is one suggestion
which you may find (or its predecessor) at your local public library
(621.384 if you library is numbered that way) or a technical book store.
MCM Electronics has this as well.
Troubleshooting and Repairing Solid State TVs
Homer L. Davidson
2nd Edition, 1992
TAB Books, Inc.
Blue Ridge Summit, PA 17214
(From: Skip (skipperm@mtc2.mid.tec.sc.us))
I recently attended a monitor repair course put on by Philips electronics.
They have a technical training manual which can probably be ordered without
signing up for the course:
* Hi-Res Computer Display Systems
Part # ST1496-1093LE/KGPGC
Philips Service Co.
P.O. Box 555, Jefferson City, TN 37760
Phone: 423-475-0044
This book does an excellent job of explaining how these monitors
work. Most is about Philips monitors but the material is applicable
to most manufacturers. This course and reading this text has
help me a lot with my monitor repair efforts.
The following doesn't specifically deal with monitors but may be of interest
as well:
* Video Demystified: A Handbook for the Digital Engineer"
Keith Jack
Brooktree Corporation, 1993
ISBN 1-8787-0709-4.
FCC ID Numbers of monitors:
--------------------------
Only a few manufacturers actually produce the vast majority of computer
and video monitors. For example, Radio Shack, Magnavox, and Emerson do not
make their own monitors (I can tell you are not really surprised!). All
those house-brand monitors that come bundled with mail order or 'Mike and
Joe's Computerama' PCs are not actually put together in someone's garage!
Well, not that many, at least :-).
How do you determine the actual manufacturer? For most types of consumer
electronic equipment, there is something called an 'FCC ID' or 'FCC number'.
Any type of equipment that may produce RF interference or be affected by
this is required to be registered with the FCC. This number can be used
to identify the actual manufacturer of the equipment.
A cross reference and other links can be found at:
* http://www.repairfaq.org/REPAIR/F_FCC_ID.html
Parts information:
-----------------
I have found one of the most useful single sources for general
information on semiconductors to be the ECG Semiconductors Master
Replacement Guide, about $6 from your local Philips distributor.
STK, NTE, and others have similar manuals. The ECG manual will
enable you to look up U.S., foreign, and manufacturer 'house' numbers
and identify device type, pinout, and other information. Note that
I am not necessarily recommending using ECG (or other generic) replacements
if the original replacements are (1) readily available and (2) reasonably
priced. However, the cross reference can save countless hours searching
through databooks or contacting the manufacturers. Even if you have
a wall of databooks, this source is invaluable. A couple of caveats:
(1) ECG crosses have been known to be incorrect - the specifications
of the ECG replacement part were inferior to the original. (2) Don't
assume that the specifications provided for the ECG part are identical
to the original - they may be better in some ways. Thus, using the ECG
to determine the specifications of the parts in your junk bin can be
risky.
Other cross reference guides are available from the parts source
listed below.
Monitor schematics and manuals:
------------------------------
In some cases, these may be available from the manufacturer and even reasonably
priced (much less than other sources). For example, a manual for a typical
CTX monitor is only $15 from CTX but around $50 elsewhere. However, more often
than not, this will not be the case.
The following three companies have an extensive inventory of computer monitor
service manuals and schematics. Typical prices are between $25 and $100.
* Computer Component Source (CCS), 1-800-356-1227
CCS catalog 'centerfolds' hava had schematics for some common monitors like
the IBM8513. So, just asking for a catalog may get you some information.
* MI Technologies (http://www.mitechnologies.com/)
However, there have been some complaints about the quality of some of their
schematics. In addition, apparently, unless you specifically request and
sign a non-disclosure agreement, they will be printed on anti-copy red paper
which is also impossible to read! So, make sure you check out what you are
buying. They will accept returns.
* Anatekcorp (http://www.anatekcorp.com) has a set of nine CD ROM's that
contain the full technical manuals (in most cases) produced by the original
manufacturer. Go to: http://www.anatekcorp.com/schematic/monsch.htm.
However, this would probably be extravagant for a single repair!
* Electronix (http://www.electronix.com/schematics/)
The following may only be for IBM monitors (I don't know) and doesn't appear to
have a web site:
* Eagan Technical Services, Inc, 1380 Corporate Center Curve, Suite 115, Eagan,
MN 55121, 612-688-0098.
Eagan has several schematics for IBM monitors. I believe it includes the
8503, 8512, 8513, 8514, 8518 and 8511. Most are $50. The 9517 schematic is
an unbelievable $165. You can order them directly from Eagan or through
Sams' Photofacts (Howard Sams, http://www.hwsams.com/), same price.
And another:
* Chuntex, 1-800-888-2120.
The link below has listings for a few dozen monitors (Web site in Russia,
slow).
* Monitor Schematics
Information sources on the Internet:
-----------------------------------
Many manufacturers are now providing extensive information via the
World Wide Web. The answer to you question may be a mouse click
away. Perform a net search or just try to guess the manufacturer's
home page address. The most obvious is often correct. It will usually
be of the form "http://www.xxx.com" where xxx is the manufacturers' name,
abbreviation, or acronym. For example, Hewlett Packard is hp, Sun
Microsystems is sun, Western Digital Corp. is wdc. NEC is, you
guessed it, nec. It is amazing what is appearing freely accessible via
the WWW. For example, monitor manufacturers often have complete information
including detailed specifications for all current and older products.
Electronic parts manufacturers often have detailed datasheets for their
product offerings.
For Apple monitors (and other Apple peripherals) in particular, the
E-MAC Web site (http://e-mac.com/) has a variety of information including
some (mostly user) manuals, specifications, and technical forums.
Don't expect to find complete schematics (at least none of the models I
checked went into this depth) but there will be specifications, setup and
adjustment instructions, and, depending on model, some troubleshooting
information, disassembly instructions and exploded views, etc.
Interchangeability of components:
--------------------------------
The question often arises: If I cannot obtain an exact replacement or
if I have a monitor, TV, or other equipment carcass gathering dust, can I
substitute a part that is not a precise match? Sometimes, this is simply
desired to confirm a diagnosis and avoid the risk of ordering an expensive
replacement and/or having to wait until it arrives.
For safety related items, the answer is generally NO - an exact replacement
part is needed to maintain the specifications within acceptable limits with
respect to line isolation, X-ray protection and to minimize fire hazards.
Typical parts of this type include flameproof resistors, some types of
capacitors, and specific parts dealing with CRT high voltage regulation.
However, during testing, it is usually acceptable to substitute electrically
equivalent parts on a temporary basis. For example, an ordinary 1 ohm
resistor can be substituted for an open 1 ohm flameproof resistor to determine
if there are other problems in the horizontal deflection circuits before
placing an order - as long as you don't get lazy and neglect to install the
proper type before buttoning up the monitor or TV.
For other components, whether a not quite identical substitute will work
reliably or at all depends on many factors. Some deflection circuits are
so carefully matched to a specific horizontal output transistor that no
substitute will be reliable.
Here are some guidelines:
1. Fuses - exact same current rating and at least equal voltage rating.
I have often soldered a normal 3AG size fuse onto a smaller blown 20 mm
long fuse as a substitute.
2. Resistors, capacitors, inductors, diodes, switches, potentiometers,
LEDs, and other common parts - except for those specifically marked as
safety-critical - substitution as long as the replacement part fits
and specifications should be fine. It is best to use the same type - metal
film resistor, for example. But for testing, even this is not a hard
and fast rule and a carbon resistor should work just fine.
3. Rectifiers - many are of these are high efficiency and/or fast recovery
types. Replacements should have at equal or better PRV, Imax, and Tr
specifications.
4. Posistors - many of these are similar. Unfortunately, the markings on
the devices are generally pretty useless in determining their ratings.
Note, however, that the prices for replacement posistors may be quite
reasonable from the original manufacturer so it may not make sense to
take the risk of using an unknown part.
(From: Stefan Huebner (Stefan.Huebner@rookie.antar.com).)
In most cases you can use a standard 3-terminal-device, the resistance of
the temperature dependent resistors in it are nearly identical. Here is a
list of possible replacement devices:
380000-01, 24340521, 2199-603-1201, 163-024A, 163-035A, CO2200-N66, C8ROH,
QX265P05503, 32112026, 4822-A1-11240148, 02199-003-120, 15-08-001A,
5391560067, F400001.
5. Transistors and thyristors (except HOTs and SMPS choppers) - substitutes
will generally work as long as their specifications meet or exceed those
of the original. For testing, it is usually OK to use types that do not
quite meet all of these as long as the breakdown voltage and maximum
current specifications are not exceeded. However, performance may not
be quite as good. For power types, make sure to use a heatsink.
6. Horizontal output (or SMPS) transistors - exact replacement is generally
best but except for very high performance monitors, generic HOTs that
have specifications that are at least as good will work in many cases.
Make sure the replacement transistor has an internal damper diode if
the original had one. For testing with a series light bulb, even a
transistor that doesn't quite meet specifications should work well
enough (and not blow up) to enable you to determine what else may be
faulty. The most critical parameters are Vceo/Vcbo, Ic, and Hfe which
should all be at least equal to the original transistor. I have often
used by favorite BU208D as a temporary substitute for other HOTs in TVs
and SMPS (chopper) transistors. However, for high performance monitors,
a BU2508D type is a better choice. Make sure you use a heatsink (with
insulating washer if applicable) and thermal grease in any case - even
if you have to hang the assembly with a cable-tie to make it fit.
However, using an HOT with much better specs may actually result in early
failure due to excessive heating from insufficient and/or suboptimal base
drive. See the document: "TV and Monitor Deflections Systems" for more
info.
Also see the section: "Replacement power transistors while testing".
7. Deflection yokes - in the old days, particularly for TVs, all of these
were quite similar. It was common to just swap with one that fit
physically and at most need to adjust or change a width coil. With
high performance auto-scan monitors, this is no longer the case. Sometimes
it will work but other times the power supply won't even be able to come
up as a result of the impedance mismatch due different coils and pole
piece configurations. In addition, there may be other geometry correction
coils associated with the yoke that could differ substantially.
However, if you are really determined, see the section: "Swapping of
deflection yokes".
8. CRTs - aside from the issues of physical size and mounting, many factors
need to be considered. These include deflection angle, neck diameter,
base pinout, focus and screen voltage requirements, purity and convergence
magnets, etc. Color CRT replacement from scratch (not using a CRT and
yoke/convergence/purity assembly from another monitor) is rarely worth the
effort in any case. But, trying to substitute a different CRT is really
asking for frustration.
For monochrome CRTs, there is less variation and this may be worth a try.
The following are usually custom parts and substitution of something from
your junk box is unlikely to be successful even for testing: flyback (LOPT)
and SMPS transformers, interstage coils or transformers, microcontrollers,
and other custom programmed chips.
Substituting mainboards and other modules from identical models is, of course,
possible but some realignment may be needed. Even a monitor from the same
manufacturer that is not quite identical may use the same subsystems, perhaps
depopulated or jumpered differently.
Horizontal output transistor pinouts:
------------------------------------
You will nearly always find one of two types of horizontal output transistors
in TVs and monitors:
* Metal can - TO3 package:
_
/ O \ View from bottom (pin side)
/ o o \
( B E ) B = Base, E = Emitter, C = Collector
\ /
\ O / C The metal case is the Collector.
* Plastic tab - TO3Pn (n = several suffixes) package:
_____
/ \
| O | View from front (label side)
| |
| | B = Base, E = Emitter, C = Collector
|_______|
| | | If there is an exposed metal tab, this is the
| | | Collector as well.
B C E
Some other transistor types use the same pinout (TO66 for metal can, TO218
and TO220 for plastic tab) but not all. However, for horizontal output
transistors, these pinouts should be valid.
Note that those with a built in damper diode may read around 50 ohms between
B and E (near 0 on the diode test range) - this is normal as long as the
resistance is not really low like under 10 ohms.
How do you locate the HOT:
-------------------------
Well, it is usually the LARGEST transistor in the set near the LARGEST
transformer in the set (flyback - the thing with the FAT red wire connecting
to the picture tube) on the LARGEST heat sink in the set.
Got that? :-)
Or, in the good old days - oops - but that was before computer monitors...
(From: Don Wall (d.wall@nunet.neu.edu).)
Sure, it's usually the largest tube in the set, has a top cap, runs very hot,
and is often a 6BQ6G or some such. (tongue firmly in cheek) Actually, back in
the days of yore, the Horizontal Output Tube was frequently referred to as the
HOT; guess some things don't change!
Replacement power transistors while testing:
-------------------------------------------
During testing of horizontal deflection circuits or switchmode power supplies,
particularly where the original failure resulted in the death of the HOT or
chopper, overstress on replacement transistors is always a possibility if all
defective components have not be identified.
Therefore, using a part with better specifications may save you in the long
run by reducing the number of expensive blown parts. Once all other problems
have been located and repaired, the proper part can be installed.
However, this is not always going to work. In a TV and especially a high
performance monitor, the HOT may be closely matched to the drive and output
components of the deflection circuits. Putting in one with higher Vce, I,
or P specifications may result in overheating and failure due to lower Hfe.
Where possible, a series load like a light bulb can be used limit the maximum
current to the device and will allow you to power the equipment while checking
for other faults. Some designs, unfortunately, will not start up under these
conditions. In such cases, substituting a 'better' device may be the best
choice for testing.
(From: Glenn Allen (glenn@manawatu.gen.nz).)
I been repairing SMPS of all types but when I started on those using MOSFETs
I was blowning a few of them when replaced because something else was faulty.
Ever since I have been using a BUZ355 on a heat sink I haven't blown it. It
is rated at 800 V, 6 A, and 220 W. it is a TO218 case bigger than a T0220.
It seems the higher ratings allows you to do repair where as a something like
a 2SK1117 or MTP6N60 will just blow.
Testing of replacement HOTs:
---------------------------
The following is useful both to confirm that a substitute replacement HOT is
suitable and that no other circuit problems are still present. However,
single scan line anomalies (particularly when changing channels and/or where
reception is poor with a TV or when switching scan rates and/or when no or
incorrect sync is present with a monitor) resulting in excessive voltage
across the HOT and instant failure are still possible and will not result
in an HOT running excessively hot.
(From: Raymond Carlsen (rrcc@u.washington.edu).)
After installing a replacement HOT in a TV set or monitor, I like to check the
temperature for awhile to make sure the substitute is a good match and that
there are no other problems such as a weak H drive signal. The input current
is just not a good enough indicator. I have been using a WCF (well calibrated
finger) for years. For me, the rule of thumb, quite literally, is: if you can
not hold your finger on it, it's running too hot, and will probably fail
prematurely. Touching the case of the transistor or heat sink is tricky....
Metal case transistors will be connected to the collector and have a healthy
pulse (>1,200 V peak!) and even with plastic case tab transistors, the tab will
be at this potential. It is best to do this only after the power is off and
the B+ has discharged. In addition, the HOT may be hot enough to burn you.
A better method is the use of an indoor/outdoor thermometer. I bought one
recently from Radio Shack for about $15 (63-1009). It has a plastic 'probe' on
the end of a 10' cable as the outdoor sensor. With a large alligator clip, I
just clamp the sensor to the heat sink near the transistor and set up the
digital display near the TV set to monitor the temperature. The last TV I used
it on was a 27" Sanyo that had a shorted H. output and an open B+ resistor.
Replacement parts brought the set back to life and the flyback pulse looked
OK, but the transistor was getting hot within 5 minutes... up to 130 degrees
before I shut it down and started looking for the cause. I found a 1 uF 160
volt cap in the driver circuit that was open. After replacing the cap, I
fired up the set again and monitored the heat sink as before. This time, the
temperature slowly rose to about 115 degrees and stayed there. I ran the set
all day and noticed little variation in the measurement. Test equipment doesn't
have to cost a fortune.
Removing and replacing the deflection yoke:
------------------------------------------
Should you need to remove the deflection yoke on a color CRT, some basic
considerations are advised both to minimize the needed purity and convergence
adjustments after replacement as well as to prevent an unfortunate accident.
The position and orientation of the yoke (including pitch and yaw) and magnet
assembly (purity and static convergence rings, if used) are critical. Use
paint or White-Out(tm) to put a stripe across all of the magnet rings so you
will know their exact positions should they accidentally shift later. If there
are rubber wedges between the yoke and the funnel of the tube, assure that they
are secure. Tape them to be doubly sure as adhesive on old tape dries up with
age and heat and becomes useless. This will avoid the need for unecessary
dynamic convergence adjustments after reassembly.
The neck is the most fragile part of the CRT so do not apply any serious
side-ways force and take care not to bend any of the pins when removing and
replacing the CRT socket.
The yoke and purity/static convergence assemblies will be clamped and possibly
glued as well. However, the adhesive will probably be easily accessible - big
globs of stuff like hot melt glue and/or RTV silicone. Carefully free the
adhesive from the glass neck of the CRT. Loosen the clamps and gently wiggle
the magnets and yoke off the neck. They may appear stuck from age and heat
but should yield with gently persuasion.
Once the yoke is replaced, some fine adjustments of the picture rotation,
purity, and static and dynamic convergence may be needed but hopefully with
your most excellent diagrams, these will be minimal.
Similar comments apply for monochrome CRTs but there are far fewer issues as
the yoke is positioned firmly against the funnel of the CRT and rotation and
centering are usually the only adjustments. However, there may be magnets
located on swivels or glued to strategic locations on the CRT envelope to
correct for geometric distortion.
Swapping of deflection yokes:
----------------------------
This should work with identical TVs or monitors. Your mileage will vary if
you are attempting a swap between monitors with similar specifications.
Chances of success for monitors with widely different screen sizes or scan
rate specifications is close to zero.
One indication of compatibility problems would be major differences in
resistance readings for the corresponding yoke windings, CRT HV and other
bias levels, etc.
Before you do the transplant, see the section: "Removing and replacing the
deflection yoke" for procedures and precautions to minimize problems in
realignment.
Make a precise diagram of everything you do.
Keep the purity/static convergence magnet assembly with the original CRT if
possible and install it in the same or as nearly the same position as possible
when you replace it.
Once you are sure of the connections, power it up carefully - there is no
assurance that your yokes are compatible. A yoke with a much lower resistance
or inductance than the original may overstress components in the power supply.
You will then need to go through all the adjustments starting with purity
and convergence.
Swapping of non-identical CRTs:
------------------------------
Given the problems of just replacing a CRT with an identical new one, it isn't
surprising that attempting to substitute a CRT which is not the same type will
result in difficulties - to say the least. Obviously, the closer in size,
scan rate (for monitors), and deflection angle, the more likely the chances
of success. Where the alternative is to junk the TV or monitor, it may be
worth a shot - and you may get lucky!
It may be best to transfer as much as possible with the CRT - yoke and purity
and convergence magnets. The connectors to the yoke may need to be changed
but this may be the least of your problems. Difference in yoke impedance and
other characteristics may result in anything from incorrect size to a truly
spectacular melt-down! The latter is much more likely with SVGA monitors
compared to similar size/deflection angle TVs.
Where the neck size is the same, the yoke can be moved from one CRT to the
other but you will have to do a complete purity and convergence set up and
even then you may have uncorrectable convergence errors. See the section:
"Swapping of deflection yokes".
(From: J. G. Simpson (ccjgs@cse.bris.ac.uk).)
Monitors are generally designed by choosing a CRT, then the EHT, then designing
a yoke to scan the CRT, then designing a driver circuit to drive the yoke.
In a CRT test lab it's common to have variable supplies for EHT and other
voltages, a small selection of yokes, and variable amplitude drive circuits.
EHT affects scan sensitivity, brightness, spot size. You can't get high
brightness and small spot size on a large monitor with 3 kV of EHT. Virtually
every variable has some effect on convergence. Spot size is important, in as
much as you want most of it on the phosphor and not the shadow mask.
Provided the neck size is the same you can swap tubes in yokes but don't expect
it to work very well. Different tube manufacturers may use radically different
gun structures. A given yoke and its driver may give underscan or overscan and
it's pretty well certain that convergence will be way off.
The military spends a small fortune on trying to get the drop into the yoke and
it flies with no adjustment or convergence CRT. For the rest of us swapping a
CRT is a pain in the butt.
Decayed glue in electronic equipment:
------------------------------------
Larger components like electrolytic capacitors are often secured to the
circuit board with some sort of adhesive. Originally, it is white and
inert. However, with heat and age, some types decay to a brown, conductive
and/or corrosive material which can cause all sorts of problems including
the creation of high leakage paths or dead shorts and eating away at nearby
wiring traces.
The bottom line: Most of the time, this stuff serves no essential purpose
anyhow and should be removed. A non-corrosive RTV or hot-melt glue can be
used in its place if structural support is needed.
Repair parts sources:
--------------------
For general electronic components like resistors and capacitors, most
electronics distributors will have a sufficient variety at reasonable
cost. Even Radio Shack can be considered in a pinch.
However, for modern electronic equipment repairs, places like Digikey,
Allied, and Newark do not have the a variety of Japanese semiconductors
like ICs and transistors or any components like flyback transformers or
degauss Posistors.
See the document: "Major Service Parts Suppliers" for some companies that
I have used in the past and others that have been recommended.
Also see the documents: "Troubleshooting of Consumer Electronic Equipment" and
"Electronics Mail Order List" for additional parts sources.
Sources for adapters and cables:
-------------------------------
* Office and computer supply companies like Inmac and Global may have some very
common types like VGA switch boxes and extension cables - of unknown quality.
However, there are companies specializing in cables for computers, video, and
communications. For example:
* Black Box Corporation, phone: 412-746-5500, Fax: 412-746-0746,
Web: http://www.blackbox.com/.
Check out their on-line catalog and other information.
Monitor replacement cables:
-------------------------
-- end V2.91 --